System for fabricating corrugated board
A system for fabricating a corrugated board sheet fabricated includes warp status information obtaining means ( 6, 6 A- 6 H, 7, 7 A, 7 B, 8, 8 A- 8 H, 240 a, 240 b, 241 a, 241 b ) for obtaining warp status information concerning status of the warp of the corrugated board sheet fabricated by a corrugated-board fabrication machine ( 1 ); running-state information obtaining means ( 5, 5 A- 5 H) for obtaining running state information concerning a running state of the corrugated-board fabrication machine ( 1 ); control variable calculating means ( 4, 4 A- 4 H) for calculating a control variable of a particular control factor that affects the warp of the corrugated board sheet and that is one among control factors used to control the corrugated-board fabrication machine ( 1 ) based on the warp status information of the corrugated board sheet and the running state information of the corrugated-board fabrication machine ( 1 ); and control means ( 5, 5 A- 5 H) for controlling the particular control factor using the control variable calculated by the control variable calculating means ( 4, 4 A- 4 H).
1. A system for correcting warp of a corrugated board sheet fabricated by a corrugated-board fabrication machine ( 1 ), which corrugate board sheet includes a top liner, a medium web and bottom liner, comprising:
warp status information obtaining means ( 6 , 6 A- 6 H, 7 , 7 A, 7 B, 8 , 8 A- 8 H, 240 a , 240 b , 241 a , 241 b ) for obtaining warp status information concerning status of the warp of the corrugated board sheet fabricated by the corrugated-board fabrication machine ( 1 );
running-state information obtaining means ( 5 , 5 A- 5 H) for obtaining running state information concerning a running state of the corrugated-board fabrication machine (I);
single facer ( 11 ) for fabricating a single-face web by gluing the medium web and the bottom liner together;
double facer ( 16 ) for fabricating the corrugated board sheet by gluing the top liner and the single-face web together, comprising hotplates ( 162 ) for heating and press rolls ( 264 A) for pressing;
rotation mechanisms to rotate the press rolls while keeping parallel relationship with the hotplates ( 162 ) and change tilt angles of the press rolls ( 264 A) with respect to the width direction of a web;
control variable calculating means ( 4 , 4 A- 4 H) for calculating the tilt angles of the press rolls based on the warp status information of the corrugated board sheet and the running state information of the corrugated-board fabrication machine ( 1 ); and
control means ( 5 , 5 A- 5 H) for controlling the rotation mechanisms using the tilt angles calculated by said control variable calculating means ( 4 , 4 A- 4 H).
2. A system for correcting warp of a corrugated board sheet according to claim 1 , further comprising:
control factor selecting means ( 3 , 3 A- 3 H, 4 , 4 A- 4 H) for selecting at least one press roll from a plurality of press rolls that affect the twist warp of the corrugated board sheet in accordance with the warp status information of the corrugated board sheet and an influence of each of said plurality of press rolls on the warp,
said control variable calculating means ( 4 , 4 A- 4 H) calculating the tilt angles of the press rolls selected by said control factor selecting means ( 3 , 3 A- 3 H, 4 , 4 A- 4 H),
said control means ( 5 , 5 A- 5 H) controlling the selected press roll using the tilt angles calculated by said calculating means ( 4 , 4 A- 4 H).
3. A system for correcting warp of a corrugated board sheet according to claim 1 or 2 , wherein said warp status information obtaining means includes;
moisture content measuring means ( 240 a , 240 b , 241 a , 241 b ) for measuring moisture contents of a bottom liner ( 20 ) and a top liner ( 23 ), or parameters correlate with the moisture contents, and
detection means ( 8 c ) for detecting the twist warp of the corrugated board sheet on the basis of data obtained by said moisture content measuring means ( 240 a , 240 b , 241 a , 241 b ), and
said warp status information obtaining means regards data obtained by said detection means ( 8 c ) as the warp status information.
4. A system for correcting warp of a corrugated board sheet according to claim 1 or 2 , wherein:
the status of the warp concerns warp of the corrugated board sheet in a direction of travel of the corrugated board sheet; and
the particular control factor is a control factor that affects tension acts upon a bottom liner ( 20 ) or a top liner ( 23 ) in the direction of travel.