Copolymers as dewaxing additives
View Patent ↗The invention relates to copolymers which are suitable for producing additives for solvent deparaffination of paraffin-containing mineral oil distillates and which consist of radically polymerized monomers of formulas A and B, wherein the radicals have the meaning cited in the description. The invention also relates to the use of said copolymers for the production of dewaxing additives.
1. A method for solvent deparaffinization of paraffinic mineral oil distillates, comprising:
adding a dewaxing additive and a solvent to said paraffinic mineral oil distillates, to obtain a solvent-paraffinic mineral oil mixture;
stirring until a clear solution results;
cooling the solution to below −20° C. at a defined rate, thereby forming paraffin crystals which form a filter cake which is porous and permeable to the solution; and
separating said paraffin crystals from said solution by filtration;
increasing a filtration volume per filtration time compared to the filtration volume per filtration time using no dewaxing additive; and
obtaining deparaffinized mineral oil distillates;
wherein said dewaxing additive comprises a copolymer of the following free-radically polymerizable monomers of Formulae A and B:
wherein
R 1 =H or CH 3 ,
R 2 =phenyl, benzyl, naphthyl, anthranyl, phenanthryl, N-pyrrolidonyl, N-imidazolyl, 2-pyridyl, 4-pyridyl or an alkyl-substituted aromatic substituent or
R 2 =COOR 3 where R 3 =H or R 3 is a linear or branched alkyl radical of C 1 -C 10
or
R 3 is a heteroatom-substituted radical —(CH 2 ) n X where X=OH or X=N(R 4 ) 2 wherein n=1-10 and R 4 is in each case independently H or R 4 =C 1 -C 4 -alkyl
or
R 3 is —(CH 2 CH 2 O) m R 5 wherein m=1-90 and R 5 =H or R 5 =C 1 -C 18 or R 3 is a benzyl, phenyl or cyclohexyl radical
or
R 2 =CONHR 6 wherein R 6 =H or R 6 is a linear or branched alkyl radical of C 1 -C 10
or
R 6 is a heteroatom-substituted radical —(CH 2 ) n X where X=OH or X=N(R 4 ) 2 wherein n=1-10 and R 4 is in each case independently H or R 4 =C 1 -C 4 -alkyl;
wherein R 7 =H or CH 3 , and
R 8 radical=linear or branched alkyl radicals of C 12 -C 40 , and,
optionally further customary dewaxing additives.
2. The method according to claim 1 , wherein the addition rate of the copolymer is 0.005-0.5%.
3. The method according to claim 1 , wherein said paraffin crystals grow epitaxially.
4. The method according to claim 1 , comprising:
adding said dewaxing additive to said paraffinic mineral oil distillates at a temperature above the cloud point of said mineral oil.
5. The method according to claim 1 , wherein the proportion by weight of the monomer A in the total weight of the copolymer is 0.1-70%.
6. The method according to claim 1 , wherein at least 50% of the monomers B contain alkyl radicals R 8 of chain length greater than or equal to C 16 .
7. The method according to claim 1 , wherein the monomers of formula A consist of one or more monomers selected from the group consisting of styrene, butyl methacrylate, methyl methacrylate, 2-ethyihexyl methacrylate and mixtures thereof.
8. The method according to claim 1 , said dewaxing additive further comprising one or more homo- or copolymers which are polyalkyl methacrylates and have alkyl substituents of chain length C1-C24.
9. The method according to claim 8 , wherein the homo- or copolymers which are polyalkyl methacrylates have alkyl substituents of chain length C 12 -C 18 .
10. The method according to claim 8 , wherein a ratio of the copolymers and the homo- or copolymers which are polyalkyl methacrylates is 1:20 to 20:1.
11. The method according to claim 8 , wherein the homo- or copolymer is a polyalkyl methacrylate which contains up to 20% by weight of C 1 -C 10 methacrylates.
12. The method according to claim 1 , wherein the dewaxing additive is a solution of the copolymer in an oil of the paraffinic or naphthenic type, or in an organic solvent.
13. The method according to claim 12 , wherein the organic solvent is selected from the group consisting of toluene, methyl-ethyl-ketone, xylene, naphtha and mixtures thereof or wherein the organic solvent is propane.
14. The method according to claim 1 , wherein the dewaxing additive comprises
a copolymer of behenyl acrylate and styrene.
15. The method according to claim 1 , wherein the dewaxing additive comprises
a copolymer of behenyl acrylate and at least one member selected from the group consisting of n-butyl methacrylate, isononyl methacrylate, and benzyl methacrylate.
16. The method according to claim 1 , wherein the dewaxing additive consists of:
a copolymer of behenyl acrylate and styrene.
17. The method according to claim 1 , in which the obtained deparaffinized mineral oil distillates show an increased degree of dewaxing compared to a method in which a styrene-free dewaxing aid is used.
18. The method according to claim 1 , wherein said filtration volume per filtration time is increased by at least 10% compared to the filtration volume per filtration time using no dewaxing additive.
19. The method according to claim 1 , wherein said filtration volume per filtration time is increased by at least 20% compared to the filtration volume per filtration time using no dewaxing additive.
20. The method according to claim 1 , wherein said filtration volume per filtration time is increased by at least 30% compared to the filtration volume per filtration time using no dewaxing additive.