Method for defibring recycled fiber material in a drum pulper, and a drum pulper
View Patent ↗The invention relates to a method for defibering recycled fiber material in a drum pulper provided with a substantially horizontal drum. Recycled fiber material and water are fed to the drum pulper and the drum of the drum pulper is simultaneously rotated. When the drum rotates, the recycled fiber material rises up in the rotating drum and finally, due to gravitational force, falls back down. After falling and hitting to the bottom, the recycled fiber material is defibered, forming a fiber pulp mixture with water. A value of at least one parameter describing the defibration process or fiber pulp properties is measured on the basis of the drum pulper or the resultant fiber pulp mixture, and this value is used for controlling the rotation speed of the drum of the drum pulper. The invention also relates to a drum pulper implementing the method of the invention.
1. A method for defibering recycled fiber material in a drum pulper provided with a substantially horizontal drum, the method comprising:
feeding recycled fiber material and water into the drum and simultaneously rotating the drum of the drum pulper, whereby the recycled fiber material rises up in the rotating drum and then, due to gravitational force, falls back down in the rotating drum, the recycled fiber material being defibered upon falling and hitting the drum, thus forming a fiber pulp mixture with the water in a defibration process;
measuring at least one parameter associated with at least one of the drum pulper and the fiber pulp mixture, the at least one parameter comprising at least a processing power consumed by a motor configured to rotate the drum; and
controlling a rotation speed of the drum of the drum pulper in response to at least the measured processing power consumed by the motor.
2. A method as claimed in claim 1 , wherein measuring at least one parameter further comprises additionally measuring a fiber pulp flow through the drum pulper, and controlling a rotation speed of the drum further comprises additionally controlling the rotation speed of the drum in response to the measured fiber pulp flow.
3. A method as claimed in claim 1 , wherein controlling a rotation speed of the drum further comprises controlling the rotation speed of the drum so that the processing power consumption of the motor is between about 70% and about 100% of a maximum processing power during the defibration process.
4. A method as claimed in claim 1 , wherein controlling a rotation speed of the drum further comprises controlling the rotation speed of the drum so that the processing power consumption of the motor is maximized during the defibration process.
5. A method as claimed in claim 3 , wherein parameters, other than the rotation speed of the drum, affecting the processing power consumption of the motor remain substantially unchanged during the defibration process.
6. A method as claimed in claim 3 , wherein a fiber pulp flow through the drum pulper is substantially constant during the defibration process.
7. A method as claimed in claim 1 , wherein measuring at least one parameter further comprises measuring the processing power consumed by the motor for rotating the drum and a fiber pulp flow through the drum pulper, and calculating a specific energy consumption of defibration per defibered unit of recycled fiber material from the measured processing power consumption and the measured fiber pulp flow, and controlling a rotation speed of the drum further comprises controlling the rotation speed of the drum in response to the calculated specific energy consumption.
8. A method as claimed in claim 7 , wherein controlling a rotation speed of the drum further comprises controlling the rotation speed of the drum so that the specific energy consumption is maximized during the defibration process.