Press-hardened part and method for the production thereof
View Patent ↗To produce a metallic shaped part ( 1 ), in particular a vehicle body part, from a semifinished product ( 2 ) made of an unhardened hot-workable steel sheet, first of all the semifinished product ( 2 ) is formed by a cold-forming method, in particular a drawing method, into a part blank ( 10 ) (process step II). The part blank ( 10 ) is then trimmed at the margins to a marginal contour ( 12 ′) approximately corresponding to the part ( 1 ) to be produced (process step III). Finally, the trimmed part blank ( 17 ) is heated and press-hardened in a hot-forming tool ( 23 ) (process step IV). The part ( 1 ) produced in the process already has the desired marginal contour ( 24 ) after the hot forming, so that the final trimming of the part margin is dispensed with. In this way, the cycle times during the production of hardened parts of steel sheet can be considerably reduced.
1. A method of producing a press-hardened metallic shaped part, comprising the following method steps:
(I)—providing a sheet blank of a hot-workable steel sheet;
(II)—cold forming a part blank ( 10 ) having a three-dimensional shape and outer contour corresponding approximately to that of the finished product from the sheet blank ( 2 );
(III)—trimming the part blank ( 10 ) at the margins to a marginal contour ( 12 ′) approximately corresponding to the part ( 1 ) to be produced;
(IV)—heating and press-hardening the trimmed part blank ( 17 ) in a hot-forming tool ( 23 ); and
(V)—final shaping the heated product of step (IV) and rapidly cooling the trimmed part blank ( 17 ) in a hot-forming tool ( 23 ) to set the material structure.
2. The method as claimed in claim 1 , wherein a deep-drawing method is used for shaping the part blank ( 10 ) from the sheet blank ( 2 ).
3. The method as claimed in claim 1 , wherein the part blank ( 10 ) is trimmed by a mechanical cutting method ( 15 ).
4. The method as claimed in claim 3 , wherein the trimming of the part blank ( 10 ) is effected as part of the cold forming.
5. The method as claimed in claim 1 , wherein the tool ( 23 ) is cooled with brine.
6. The method as claimed in claim 1 , wherein the sheet blank ( 2 ) is made of an air-hardened steel alloy.
7. The method as claimed in claim 1 , wherein the heating and hot forming of the trimmed part blank ( 17 ) are effected in an inert-gas atmosphere ( 26 ).
8. The method as claimed in claim 7 , wherein
(IV)—the part ( 1 ) is cooled after the hot forming down to a temperature below the martensite temperature, and is provided immediately afterward with a surface coating, in particular an anti-corrosion coating.
9. The method as claimed in claim 1 , wherein the heating of the trimmed part blank ( 17 ) in process step (IV) is effected in a continuous furnace ( 21 ).
10. The method as claimed in claim 1 , wherein the heating of the trimmed part blank ( 17 ) in process step (IV) is effected inductively.
11. A method according to claim 1 , wherein said metallic shaped part is a motor vehicle body part.
12. A method according to claim 1 , of producing a metallic shaped part, wherein said cold-forming method is a drawing method.