IP Library Granted Patent US 7,179,677
Granted Patent B2
US 7,179,677 · App. 10/534,217 · Granted Feb 20, 2007

ZnO/Cu(InGa)Se

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Quick Facts
Patent No.
US 7,179,677
App. No.
10/534,217
Granted
Feb 20, 2007
Kind
B2
Abstract

A process for making a thin film ZnO/Cu(InGa)Se 2 solar cell without depositing a buffer layer and by Zn doping from a vapor phase, comprising: depositing Cu(InGa)Se 2 layer on a metal back contact deposited on a glass substrate; heating the Cu(InGa)Se 2 layer on the metal back contact on the glass substrate to a temperature range between about 100° C. to about 250° C.; subjecting the heated layer of Cu(InGa)Se 2 to an evaporant species from a Zn compound; and sputter depositing ZnO on the Zn compound evaporant species treated layer of Cu(InGa)Se 2 .

Claims (15)

1. A process for making a thin film ZnO/Cu(InGa)Se 2 solar cell without depositing a buffer layer and by Zn doping from a vapor phase, comprising:

a) depositing Cu(InGa)Se 2 layer on a metal back contact deposited on a glass substrate;

b) heating the Cu(InGa)Se 2 layer on said metal back contact on said glass substrate to a temperature range between about 100° C. to about 250° C.;

c) subjecting the heated layer of Cu(InGa)Se 2 to an evaporant species from Zn acetate dihydrate to dope the Cu(InGa)Se 2 with Zn and form a ZnO deposit and etching with acetic acid in an amount of 50% by volume in water to remove the ZnO deposit; and

d) sputter depositing ZnO on the Zn acetate dihydrate evaporant species treated layer of Cu(InGa)Se 2 .

2. The process of claim 1 wherein said metal back contact is Mo.

3. The process of claim 2 wherein in step c) the heated layer of Cu(InGa)Se 2 is subjected to said evaporant species from said zinc acetate dihydrate under a vacuum.

4. The process of claim 3 wherein the substrate temperature is about 100° C. during said heating.

5. The process of claim 4 wherein, prior to sputter depositing ZnO in step d) an annealing step is performed at a temperature range from about 150° C. to about 200° C.

6. The process of claim 3 wherein the substrate temperature is about 150° C. during said heating.

7. The process of claim 6 wherein, prior to sputter depositing ZnO in step d) an annealing step is performed at a temperature range from about 150° C. to about 200° C.

8. The process of claim 3 wherein the substrate temperature is about 200° C. during said heating.

9. The process of claim 8 wherein, prior to sputter depositing ZnO in step d) an annealing step is performed at a temperature range from about 150° C. to about 200° C.

10. The process of claim 3 wherein the substrate temperature is between 200° C. and 250° C. during said heating.

11. The process of claim 10 wherein, prior to sputter depositing ZnO in step d) an annealing step is preformed at a temperature range from about 150° C. to about 200° C.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2008
From: MIDWEST RESEARCH INSTITUTE
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 021603/0337 →
CONFIRMATORY LICENSE Recorded Aug 22, 2005
From: MIDWEST RESEARCH INSTITUTE
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 016959/0742 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2005
From: RAMANATHAN, KANNAN; HASOON, FALAH S.; ASHER, SARAH; DOLAN, JAMES; KEANE, JAMES C.
To: MIDWEST RESEARCH INSTITUTE
Reel/Frame 016836/0846 →