IP Library Granted Patent US 7,594,963
Granted Patent B2
US 7,594,963 · App. 10/534,231 · Granted Sep 29, 2009

Joint compound composition for building elements and method of producing a structure

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,594,963
App. No.
10/534,231
Granted
Sep 29, 2009
Kind
B2
Abstract

The present invention relates to a joint compound composition for building elements, particularly paper-faced plasterboards. This composition comprises: a) 50 to 60% of calcium sulphate hemihydrate; b) 5 to 15% of an organic binder in powder form; and c) 0.05 to 0.2% of a water repellent. The invention also relates to a method producing a structure, such as a partition, a wall trim or a ceiling. According to this method: building elements are juxtaposed; the joint compound composition according to the invention is mixed with water so as to obtain a joint compound; the space between the building elements is filled by means of the joint compound obtained above, without using a tape; and the joint compound is left to harden.

Claims (14)

1. A joint compound composition comprising:

a) 50 to 60% of calcium sulphate hemihydrate;

b) 5 to 15% of an organic binder in powder form; and

c) 0.05 to 0.2% of a water repellent selected from the group consisting of oleic acid, stearic acid and their alkali metal or alkaline earth metal salt.

2. The joint compound composition according to claim 1 , which further includes:

d) 1 to 10% of a lightening agent.

3. The joint compound composition according to claim 1 , wherein the composition comprises 5 to 10% of the organic binder; 0.07 to 0.15% of the water repellent; and 3 to 7% of a lightening agent.

4. The joint compound composition according to claim 1 , wherein the calcium sulphate hemihydrate is of the alpha form.

5. The joint compound composition according to claim 1 , wherein the organic binder is selected from the group consisting of copolymers of vinyl esters and of ethylene monomers, polyacrylics, vinyl acetate/acrylic copolymers, styrene/acrylic and styrene/butadiene copolymers, vinyl acetate/vinyl versatate/acrylic and vinyl acetate/vinyl versatate/vinyl maleate terpolymers, acrylic terpolymers and blends thereof.

6. The joint compound composition according to claim 2 , wherein the lightening agent is perlite.

7. The joint compound composition according to claim 2 , wherein the lightening agent is non-water-repellent expanded perlite.

8. The joint compound composition according to claim 1 , wherein the composition is in the form of a powder.

9. The joint compound composition according to claim 1 , wherein the composition is in the form of a powder composed of particles having a diameter of at most 200 microns.

10. The joint compound composition according to claim 1 , wherein the water repellent is selected from the group consisting of oleic acid and its alkali metal or alkaline earth metal salt.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Feb 3, 2020
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
Reel/Frame 051703/0598 →
SECURITY AGREEMENT Recorded Aug 18, 2016
From: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
To: CREDIT SUISSE AG, AS ADMINISTRATIVE AGENT
Reel/Frame 039751/0807 →
CHANGE OF NAME Recorded Apr 28, 2015
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC
Reel/Frame 035523/0504 →
RELEASE OF SECURITY INTEREST Recorded Feb 12, 2014
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN ADMINISTRATIVE AGENT
To: CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY, LLC (F/K/A CONTINENTAL BUILDING PRODUCTS LLC)
Reel/Frame 032252/0210 →
SECURITY AGREEMENT Recorded Oct 2, 2013
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN ADMINISTRATIVE AGENT
Reel/Frame 031325/0645 →
SECURITY AGREEMENT Recorded Oct 1, 2013
From: CONTINENTAL BUILDING PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS FIRST LIEN ADMINISTRATIVE AGENT
Reel/Frame 031317/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2013
From: LAFARGE NORTH AMERICA INC.
To: CONTINENTAL BUILDING PRODUCTS LLC
Reel/Frame 031218/0288 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2013
From: LAFARGE, S.A.
To: LAFARGE NORTH AMERICA INC.
Reel/Frame 031180/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2013
From: LAFARGE PLATRES
To: LAFARGE SA
Reel/Frame 029856/0896 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2009
From: BONETTO, CHRISTIAN; DOMENECH, MARC; PETIT, ALAIN
To: LAFARGE PLATRES
Reel/Frame 022872/0011 →