Printing blanket assembly for a blanket cylinder including filler material at blanket ends
A printing blanket assembly for a blanket cylinder of a rotary printing press includes a dimensionally stable support plate, and a printing blanket fastened to the outside of the support plate. A leading end of the support plate and a trailing end of the support plate are fastened to the blanket cylinder by the provision of an angled or beveled, printing blanket free end. A filler is provided between the beveled end of the support plate and the inner edge of the leading and trailing ends of the printing blanket.
1. A printing blanket unit adapted for use with a printing blanket cylinder of a rotary printing press comprising:
a dimensionally stable support plate including an exterior surface;
an angled leading end leg on a leading end of said support plate;
an angled trailing end leg on a trailing end of said support plate;
a leading end fold on said support plate between said leading end leg and said exterior surface;
a trailing end fold on said support plate between said trailing end leg and said exterior surface;
a printing blanket on said exterior surface and having blanket leading and trailing ends with inside end surfaces situated adjacent said leading and trailing end folds; and
a filler material at said leading and trailing blanket ends between said leading and trailing end folds and said leading and trailing blanket inside end surfaces, said filler material acting as a support element wherein, in an installed position of said printing blanket unit on the printing blanket cylinder, said leading end filler material and said trailing end filler material, which are provided with lateral facing surfaces of a complimentary shape, are adjacent each other at a spacing distance of between 0.2 mm and 0.8 mm.
2. The printing blanket unit of claim 1 wherein at least one of said printing blanket leading and trailing inside end surfaces protrudes beyond an associated one of said leading and trailing end folds and wherein said filler material supports said at least one protruding inside end surface.
3. The printing blanket unit of claim 1 wherein a radius of said printing blanket unit in said installed position on the printing blanket cylinder at an exterior surface of said printing blanket is equal at said leading and trailing blanket ends and intermediate said leading and trailing blanket ends.
4. The printing blanket unit of claim 1 wherein in said installed position of said printing blanket unit on the printing blanket cylinder, said leading end filler material and said trailing end filler material are unconnected with each other and with an opposite end of said printing blanket unit.
5. The printing blanket unit of claim 4 wherein in said installed position, said leading end filler material and said trailing end filler material are out of contact with each other.
6. The printing blanket unit of claim 1 wherein said spacing distance is between 0.3 mm and 0.7 mm.
7. The printing unit blanket of claim 6 wherein said spacing distance is between 0.4 mm and 0.6 mm.
8. The printing unit blanket of claim 7 wherein said spacing distance is 0.5 mm.
9. The printing unit blanket of claim 1 wherein said blanket leading and trailing ends are produced from a workpiece by cutting.
10. The printing unit blanket of claim 1 wherein at least one of said leading and trailing end folds has a radius of between 0.3 mm and 0.7 mm.
11. The printing blanket unit of claim 10 wherein said radius is 0.5 mm.
12. The printing blanket unit of claim 1 wherein at least one of said leading and trailing end folds has a radius of between 0.6 mm and 1.2 mm.
13. The printing blanket unit of claim 12 wherein said radius is 0.8 mm.
14. The printing blanket unit of claim 1 wherein a length of each of said filler materials, in a circumferential direction of the printing blanket cylinder is between 0.4 mm and 1.0 mm.
15. The printing blanket unit of claim 1 wherein a length of each of said filler materials, in a circumferential direction of the printing blanket cylinder is between 0.1 mm to 1.3 mm.
16. The printing blanket unit of claim 15 wherein said length is 0.7 mm.
17. The printing blanket unit of claim 1 wherein said filler material extends in a radial direction of the printing blanket cylinder past a vertical extension of said support plate exterior surface.
18. The printing blanket unit of claim 1 wherein said leading and trailing end folds are enclosed by said filler material.
19. The printing blanket unit of claim 1 wherein said support plate is steel.
20. The printing blanket unit of claim 1 wherein said printing blanket is multi-layered.
21. The printing blanket of claim 1 wherein said printing blanket is a first material and said filler material is a second material different from said first material.
22. The printing blanket unit of claim 1 wherein said printing blanket is a first material and said filler material is said first material.
23. The printing blanket unit of claim 1 wherein said printing blanket is situated on top of said filler material.
24. A printing blanket unit adapted for use with a printing blanket cylinder of a rotary printing press comprising:
a dimensionally stable support plate including an exterior surface;
an angled leading end leg on a leading end of said support plate;
an angled trailing end leg on a trailing end of said support plate;
a leading end fold on said support plate between said leading end leg and said exterior surface;
a trailing end fold on said support plate between said trailing end leg and said exterior surface;
a printing blanket on said exterior surface and having blanket leading and trailing ends with inside end surfaces situated adjacent said leading and trailing end folds; and
a filler material at said leading and trailing blanket ends between said leading and trailing end folds and said leading and trailing blanket inside end surfaces, said filler material acting as a support element, said printing blanket having at least one of said leading and trailing blanket ends of a first, end thickness and a central area located between said leading and trailing ends of a second, central area thickness, said first thickness being greater than said second thickness, whereby an exterior of said printing blanket unit at said end with said first end thickness extends in a radial direction of said printing blanket cylinder past a virtual extension of said central area of said printing blanket unit.
25. A printing blanket unit adapted for use with a printing blanket cylinder of a rotary printing press comprising:
a dimensionally stable support plate including an exterior surface;
an angled leading end leg on a leading end of said support plate;
an angled trailing end leg on a trailing end of said support plate;
a leading end fold on said support plate between said leading end leg and said exterior surface;
a trailing end fold on said support plate between said trailing end leg and said exterior surface;
a printing blanket on said exterior surface and having blanket leading and trailing ends with inside end surfaces situated adjacent said leading and trailing end folds; and
a filler material at said leading and trailing blanket ends between said leading and trailing end folds and said leading and trailing blanket inside end surfaces, said filler material acting as a support element, said filler material beings secured to said printing blanket prior to the mounting of said printing blanket on said support plate.