IP Library Granted Patent US 7,250,485
Granted Patent B2
US 7,250,485 · App. 10/539,798 · Granted Jul 31, 2007

Polyester resin composition for toner and toner

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Quick Facts
Patent No.
US 7,250,485
App. No.
10/539,798
Granted
Jul 31, 2007
Kind
B2
Abstract

A toner resin composition comprising a linear polyester resin (A) containing a C 3 to C 10 aliphatic diol component and a linear polyester resin (B) containing a C 3 to C 10 aliphatic diol component which differs from the linear polyester resin (A), or further comprising a vinyl-based resin (C), and a toner containing the toner resin composition as a binding resin. A toner excellent in low temperature fixability, offset resistance, gloss, etc. and excellent in range of fixing temperature can be obtained.

Claims (22)

1. A toner resin composition comprising a linear polyester resin (A) containing a C 3 to C 10 aliphatic diol component and having a softening temperature in the range of 150 to 220° C. and a linear polyester resin (B) containing a C 3 to C 10 aliphatic diol component which differs from said linear polyester resin (A), the (parts by mole of the C 3 to C 10 aliphatic diol component in the linear polyester resin (B))/(parts by mole of the C 3 to C 10 aliphatic diol component in the linear polyester resin (A)) in the case of designating the total acid component of the resin as 100 parts by mole being in a range of 0.5 to 10.

2. A toner resin composition comprising a linear polyester resin (A) containing a C 3 to C 10 aliphatic diol component and having a softening temperature in the range of 150 to 220° C., a linear polyester resin (B) containing a C 3 to C 10 aliphatic diol component which differs from said linear polyester resin (A), and a vinyl-based resin (C), the (parts by mole of the C 3 to C 10 aliphatic diol component in the linear polyester resin (B))/(parts by mole of the C 3 to C 10 aliphatic diol component in the linear polyester resin (A)) in the case of designating the total acid component of the resin as 100 parts by mole being in a range of 0.5 to 10.

3. A toner resin composition as set forth in claim 1 , comprising the linear polyester resin (A) in an amount of 3 to 50 mass %.

4. A toner resin composition as set forth in claim 2 , comprising the linear polyester resin (A) in an amount of 3 to 50 mass %, the linear polyester (B) in an amount of 10 to 96 mass %, and the vinyl-based resin (C) in an amount of 1 to 40 mass %.

5. A toner resin composition as set forth in any one of claims 1 to 4 , wherein the linear polyester resin (A) has a softening temperature in a range of 150 to 220° C.

6. A toner resin composition as set forth in claim 1 , wherein a softening temperature of the linear polyester resin (A) is 20° C. or more higher than the softening temperature of the linear polyester resin (B).

7. A toner resin composition as set forth in claim 1 , wherein the C 3 to C 10 aliphatic diol component is a component containing at least one type of a diol selected from neopentyl glycol, propylene glycol, and cyclohexane dimethanol.

8. A toner resin composition as set forth in claim 1 , wherein the linear polyester resin (A) is a linear polyester resin (a) which contains, when the total acid component is designated as 100 parts by mole, the C 3 to C 10 aliphatic diol component in an amount of 10 to 60 parts by mole, has a glass transition temperature of 50 to 75° C., has a mass average molecular weight Mw of 25,000 to 100,000, and has no melting point, and the linear polyester resin (B) is a linear polyester resin (b) which contains, when the total acid component is designated as 100 parts by mole, the C 3 to C 10 aliphatic diol component in an amount of 55 to 100 parts by mole, has a glass transition temperature of 40 to 70° C., has a mass average molecular weight Mw of 2,000 to 10,000, and has no melting point.

9. A toner resin composition as set forth in claim 1 , wherein a glass transition temperature measured after conversion into a toner is 45 to 70° C., the softening temperature is 90 to 140° C., a melt viscosity at 120° C. is 100 to 5000 Pa·s, and a mass average molecular weight Mw is 8,000 to 60,000.

10. A toner containing a toner resin composition as set forth in claim 1 as a binding resin.

11. A toner linear polyester resin (a1) comprising a C 3 to C 10 aliphatic diol component in an amount of 10 to 30.5 parts by mole with respect to 100 parts by mole of the total carboxylic acid component, having a glass transition temperature in a range of 50 to 75° C., having a mass average molecular weight Mw in a range of 25,000 to 100,000, not having a melting point, having a softening temperature in a range of 150 to 220° C., and having an acid value of 10 mgKOH/g or less.

12. A toner use linear polyester resin (a1) as set forth in claim 11 , wherein the C 3 to C 10 aliphatic diol component is one or more types selected from neopentyl glycol, propylene glycol, and cyclohexane dimethanol.

13. A toner use linear polyester resin (a1) as set forth in any of claims 11 to 12 , wherein the dicarboxylic acid component and diol component are esterified in a range of 250 to 280° C. of temperature and in a range of 200 kPa to 500 kPa of pressure, then in a range of 250 to 300° C. and at a temperature 5° C. or more higher than an esterification reaction temperature under 1 kPa or less of pressure for condensation polymerization.

14. A toner containing a toner use linear polyester resin (a1) as set forth in claim 11 as a binding resin.

15. A method of production of a toner linear polyester resin (a1) comprising causing a dicarboxylic acid component and a diol component to react at a temperature of a range of 250 to 280° C. and under a pressure of a range of 200 kPa to 500 kPa by an esterification reaction, then causing condensation polymerization at a temperature in the range of 250 to 300° C. and 5° C. or more higher than the esterification reaction temperature under a pressure of 1 kPa or less.

16. A toner linear polyester resin (b1) comprised of a linear polyester resin comprised of a dicarboxylic acid component and a diol component, comprising an aromatic dicarboxylic acid in a total carboxylic acid component in an amount of 50 mol % or more, containing a C 4 to C 8 aliphatic diol in an amount of 60 parts by mole or more with respect to 100 parts by mole of the total carboxylic acid component, having a glass transition temperature in a range of 40 to 70° C., having a mass average molecular weight Mw in a range of 4,000 to 10,000, not having a melting point, and having a softening temperature in a range of 90 to 120° C., wherein the C 4 to C 8 aliphatic diol is neopentyl glycol.

17. A toner linear polyester resin (b1) as set forth in claim 16 , wherein the acid value is a range of 0.5 to 30 mgKOH/g.

18. A toner comprising a toner linear polyester resin (b1) as set forth in claim 16 in the toner in an amount of 5 mass % or more.

19. A toner comprising a binding resin and a coloring agent, said toner characterized in that the binding resin is mainly comprised of polyester resin, the polyester resin contains a polyester resin (X) and a polyester resin (Y), a blending ratio of the polyester resin (X) and polyester resin (Y) is 5/95 to 95/5 (weight ratio), the polyester resin (X) is a linear polyester resin with a mass average molecular weight Mw of 25,000 to 100,000 and a softening temperature of 150 to 220° C., the polyester resin (Y) is a linear polyester resin with a mass average molecular weight Mw of 2,000 to 10,000, and a minimum fixing temperature is 130° C. or less and a range of fixing temperature is 40° C. or more.

20. A toner as set forth in claim 19 wherein the polyester resin (Y) contains a polyester resin having a softening temperature of 100° C. or less.

21. A toner as set forth in claim 19 or 20 , wherein the polyester resin (Y) contains at least two types of polyester resin and the difference in softening temperature of those two types of polyester resin is 5° C. or more.

22. A binding resin used in the toner set forth in claim 19 .

Assignments (1)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →