Temperature-responsive device
View Patent ↗A temperature-responsive device ( 14 ) is provided for an electric heater ( 2 ). The heater ( 2 ) is located behind a heatable surface and comprises a dish-like support ( 6 ) having therein at least one electric heating element ( 12 ) having first and second terminal regions, ( 12 A, 12 B). An electrical component ( 18 ), having an electrical parameter which changes as a function of temperature, is supported inside the heater ( 2 ) by an elongate member ( 16 ). The elongate member ( 16 ) is secured to the heater ( 2 ) and extends at least partially across the heater ( 2 ). An electrically insulating carrier member ( 30 ) is secured to the elongate member ( 16 ) at a location externally of the periphery of the heater ( 2 ). The carrier member ( 30 ) has first and second side edges ( 32, 38 ) at opposite sides of the elongate member ( 16 ) and is provided with first and second electrically conductive elements ( 34, 40 ) accessible at the opposite side edges ( 32, 38 ) for electrical connection to the first and second terminal regions ( 12 A, 12 B).
1. An electric heater ( 2 ) adapted for location behind a surface to be heated and comprising a dish-like support ( 6 ) having therein at least one electric heating element ( 12 ) having a first terminal region ( 12 A) and a second terminal region ( 12 B) and a temperature-responsive device ( 14 ), wherein the temperature-responsive device comprises an electrical component ( 18 ) having an electrical parameter which changes as a function of temperature and arranged to be supported inside the heater ( 2 ) by an elongate member ( 16 ) which is adapted to be secured to the heater ( 2 ) and to extend at least partially across the heater ( 2 ) from a region externally of the periphery thereof, an electrically insulating carrier member ( 30 ) being secured to the elongate member ( 16 ) at a location externally of the periphery of the heater ( 2 ), the carrier member ( 30 ) having a first side edge ( 32 ) and a second side edge ( 38 ) laterally disposed at opposite sides of the elongate member ( 16 ) and provided with a first electrically conductive element ( 34 ) and a second electrically conductive element ( 40 ) accessible at the opposite side edges ( 32 , 38 ) of the carrier member ( 30 ) for electrical connection to the first and second terminal regions ( 12 A, 12 B) respectively of the at least one electric heating element ( 12 ).
2. An electric heater as claimed in claim 1 , wherein electrical connection of the first and second electrically conductive elements ( 34 , 40 ) to the respective first and second terminal regions ( 12 A, 12 B) of the at least one heating element ( 12 ) is by means of direct contact between the electrically conductive elements ( 34 , 40 ) and the terminal regions ( 12 A, 12 B).
3. An electric heater as claimed in claim 1 , wherein the first and second terminal regions ( 12 A, 12 B) of the at least one heating element ( 12 ) extend through apertures in the dish-like support ( 6 ) for electrical connection to the first and second electrically conductive elements ( 34 , 40 ).
4. An electric heater as claimed in claim 1 , wherein the first and second terminal regions ( 12 A, 12 B) of the at least one heating element ( 12 ) are electrically connected to the first and second electrically conductive elements ( 34 , 40 ) by welding.
5. An electric heater as claimed in claim 1 , wherein at least one of the first and second electrically conductive elements ( 34 , 40 ) is provided with a portion ( 36 , 42 ) selected from a strip-like portion and a flanged portion for securing to at least one of the first and second terminal regions ( 12 A, 12 B) of the at least one heating element ( 12 ).
6. An electric heater as claimed in claim 5 , wherein the strip-like portion has a plane thereof disposed in any desired orientation from a vertical plane to a horizontal plane.
7. An electric heater as claimed in claim 5 , wherein the flanged portion has a wall portion with a dependant laterally-directed ledge portion ( 36 A, 42 A).
8. An electric heater as claimed in claim 5 , wherein at least one of the first and second electrically conductive elements ( 34 , 40 ) has the portion ( 36 , 42 ) extending in a direction towards the heater ( 2 ) and at a predetermined angle relative to a rim of the dish-like support ( 6 ).
9. An electric heater as claimed in claim 1 , wherein at least one of the first and second electrically conductive elements ( 34 , 40 ) is arranged for electrical connection to a terminal region selected from the respective first and second terminal regions ( 12 A, 12 B) of the at least one heating element ( 12 ) by way of at least one electrically conductive link ( 56 ).
10. An electric heater as claimed in claim 9 , wherein the at least one electrically conductive link ( 56 ) is of a form selected from wire and strip form.
11. An electric heater as claimed in claim 9 , wherein the at least one electrically conductive link ( 56 ) extends through apertures in the dish-like support ( 6 ) for electrical connection to the first and second electrically conductive elements ( 34 , 40 ).
12. An electric heater as claimed in claim 9 , wherein the at least one electrically conductive link ( 56 ) is electrically connected to the first and second electrically conductive elements ( 34 , 40 ) by welding.
13. An electric heater as claimed in claim 9 , wherein at least one of the first and second electrically conductive elements ( 34 , 40 ) is provided with a portion ( 36 , 42 ) selected from a strip-like portion and a flanged portion for securing to the at least one electrically conductive link ( 56 ).
14. An electric heater as claimed in claim 13 , wherein the strip-like portion has a plane thereof disposed in any desired orientation from a vertical plane to a horizontal plane.
15. An electric heater as claimed in claim 13 , wherein the flanged portion has a wall portion with a dependant laterally-directed ledge portion ( 36 A, 42 A).
16. An electric heater as claimed in claim 9 , wherein at least one of the first and second electrically conductive elements ( 34 , 40 ) has the portion ( 36 , 42 ) extending in a direction towards the heater ( 2 ) and at a predetermined angle relative to a rim of the dish-like support ( 6 ).
17. An electric heater as claimed in claim 1 , wherein the first and second electrically conductive elements ( 34 , 40 ) extend laterally at the first and second opposite side edges ( 32 , 38 ) of the carrier member ( 30 ).
18. An electric heater as claimed in claim 1 , wherein the at least one electric heating element ( 12 ) is of corrugated ribbon form ( 12 ) supported upstanding on edge in the dish-like support ( 6 ).
19. An electric heater as claimed in claim 18 , wherein at least one of the first and second terminal regions ( 12 A, 12 B) of the at least one electric heating element ( 12 ) of corrugated ribbon form ( 12 ) is connected directly to at least one of the first and second electrically conductive elements ( 34 , 40 ) and has an orientation substantially the same as that of the at least one electric heating element ( 12 ) as supported in the dish-like support ( 6 ).
20. An electric heater as claimed in claim 18 , wherein at least one of the first and second terminal regions ( 12 A, 12 B) of the at least one electric heating element ( 12 ) of corrugated ribbon form ( 12 ) is connected directly to at least one of the first and second electrically conductive elements ( 34 , 40 ) and is twisted through an appropriate angle for connection to at least one of the first and second electrically conductive elements ( 34 , 40 ).
21. An electric heater as claimed in claim 1 , wherein the first and second electrically conductive elements ( 34 , 40 ) comprise metal.
22. An electric heater as claimed in claim 21 , wherein the metal is selected from stainless steel and nickel-plated steel.
23. An electric heater as claimed in claim 1 , wherein the first and second electrically conductive elements ( 34 , 40 ) are provided with means for electrical connection thereof to external lead wires ( 50 ).
24. An electric heater as claimed in claim 23 , wherein the means for electrical connection comprises terminal members ( 44 , 48 ).
25. An electric heater as claimed in claim 24 , wherein the terminal members ( 44 , 48 ) are of a form selected from tab and spade form.
26. An electric heater as claimed in claim 1 , wherein the carrier member ( 30 ) comprises ceramic material.
27. An electric heater as claimed in claim 1 , wherein the electrical component ( 18 ) is provided with electrical leads ( 20 ) extending therefrom and emerging from the elongate member ( 16 ) at the region of the heater ( 2 ) externally of the periphery thereof.
28. An electric heater as claimed in claim 27 , wherein the electrical leads ( 20 ) are adapted to be electrically connected to an electronic controller ( 26 ) which is adapted to provide controlled electrical connection between a power supply ( 28 ) and the first and second electrically conductive elements ( 34 , 40 ).
29. An electric heater as claimed in claim 28 , wherein the electronic controller ( 26 ) is a microprocessor-based controller ( 26 ).
30. An electric heater as claimed in claim 1 , wherein the electrical component ( 18 ) comprises a device whose electrical resistance changes as a function of temperature.
31. An electric heater as claimed in claim 1 , wherein the electrical component ( 18 ) comprises an electrical resistance temperature detector.
32. An electric heater as claimed in claim 31 , wherein the electrical resistance temperature detector is a platinum resistance temperature detector.
33. An electric heater as claimed in claim 1 , wherein the elongate member ( 16 ) comprises a tube inside which the electrical component ( 18 ) is arranged.
34. An electric heater as claimed in claim 33 , wherein the tube is of a material selected from metal and ceramic.
35. An electric heater as claimed in claim 1 , wherein the elongate member ( 16 ) comprises a beam on a surface of which the electrical component ( 18 ) is provided.
36. An electric heater as claimed in claim 35 , wherein the beam is of ceramic material.