Thread-cutting screw
View Patent ↗A thread-cutting screw ( 1 ) serves for being screwed into the bore-hole wall ( 1 a ) of a bore-hole ( 1 b ). It comprises a substantially cylindrical core ( 2 ) of metal which has a central longitudinal axis ( 4 ), a thread ( 5 ) forming one piece with the core ( 2 ), and at least one cutting element ( 6, 7 ), disposed within the thread ( 5 ), for cutting engagement with the bore-hole wall. The core ( 2 ) consists of a metal of a carbon content between 0 and 0.5 percent by weight. The at least one cutting element ( 6, 7 ) is fixedly connected with the core ( 2 ), constituting a welded structure of a metal with a carbon content greater than 0.8 percent by weight. Being safely connected to the core ( 2 ), the cutting elements ( 6, 7 ) offer efficient cutting operation, with any risk of brittle fracture of the screw ( 1 ) being precluded.
1. A thread-cutting screw ( 1 ),
suitable for use as a concrete screw, for being screwed into the bore-hole wall ( 1 a ) of a bore hole ( 1 b ), comprising
a substantially cylindrical core ( 2 ) of metal with a central longitudinal axis ( 4 );
a thread ( 5 , 5 ′, 5 ″) which forms one piece with the core ( 2 );
at least one cutting element ( 6 , 7 ) which is disposed within the thread ( 5 , 5 ′, 5 ″) for cutting engagement with the bore-hole wall,
with the core ( 2 ) consisting of a metal having a carbon content in a range between greater than 0 and 0.5 percent by weight, and
with the at least one cutting element ( 6 , 7 ) being fixedly connected to the core ( 2 );
wherein
the at least one cutting element ( 6 , 7 ) is a welded structure, united with the thread ( 5 , 5 ′, 5 ″), of a metal with a carbon content that exceeds 0.8 percent by weight.
2. A screw according to claim 1 , wherein the core ( 2 ) consists of a metal with a carbon content of less than 0.35 percent by weight.
3. A screw according to claim 2 , wherein the core ( 2 ) consists of a metal with a carbon content of less than 0.25 percent by weight.
4. A screw according to claim 2 , wherein the core ( 2 ) consists of a metal with a carbon content of less than 0.2 percent by weight.
5. A screw according to claim 2 , wherein the core ( 2 ) consists of a metal with a carbon content of less than 0.15 percent by weight.
6. A screw according to claim 2 , wherein the core ( 2 ) consists of a metal with a carbon content of less than 0.1 percent by weight.
7. A screw according to claim 1 , wherein the at least one cutting element ( 6 , 7 ) which is disposed within the thread ( 5 , 5 ′, 5 ″) consists of a metal with a carbon content exceeding 1.0 percent by weight.
8. A screw according to claim 7 , wherein the at least one cutting element ( 6 , 7 ) which is disposed within the thread ( 5 , 5 ′, 5 ″) consists of a metal with a carbon content exceeding 1.5 percent by weight.
9. A screw according to claim 7 , wherein the at least one cutting element ( 6 , 7 ) which is disposed within the thread ( 5 , 5 ′, 5 ″) consists of a metal with a carbon content exceeding 2.0 percent by weight.
10. A screw according to claim 1 , wherein the at least one cutting element ( 6 , 7 ) comprises a plurality of cutting elements which are disposed only on the last five flights of the thread ( 5 , 5 ′, 5 ″).
11. A screw according to claim 10 , wherein the at least one cutting element ( 6 , 7 ) comprises a plurality of cutting elements which are disposed only on the last three flights of the thread ( 5 , 5 ′, 5 ″).
12. A screw according to claim 10 ,
wherein the at least one cutting element ( 6 , 7 ) comprises a plurality of cutting elements which are disposed only on the last three flights of the thread ( 5 , 5 ′, 5 ″).
13. A screw according to claim 1 ,
wherein provision is made for the at least one cutting element ( 6 , 7 ) to comprise a total of less than 15 cutting elements.
14. A screw according to claim 13 , wherein provision is made for at least one cutting element ( 6 , 7 ) to total less than 10 cutting elements ( 6 , 7 ).
15. A screw according to claim 13 , wherein provision is made for at least one cutting element ( 6 , 7 ) to total less than 5 cutting elements ( 6 , 7 ).
16. A screw according to claim 1 , comprising a pilot cutting element ( 6 ) included in the at least one cutting element ( 6 , 7 ), said pilot cutting element located at the end of the thread ( 5 , 5 ′, 5 ″) that is allocated to the cutting end of the screw ( 1 ).
17. A screw according to claim 16 , wherein the pilot cutting element ( 6 ), as compared to the other at least one cutting elements ( 7 ), has a greater length along the thread ( 5 , 5 ′, 5 ″).
18. A screw according to claim 1 , wherein the at least one cutting element ( 6 , 7 ) projects over the thread ( 5 , 5 ′, 5 ″) radially of the central longitudinal axis ( 4 ), with the projection (a, a′, a″) of the cutting element being maximally 15 percent of the depth of thread.
19. A screw according to claim 1 , wherein the at least one cutting element ( 6 , 7 ) projects over the thread ( 5 , 5 ′, 5 ″) axially in the direction of the central longitudinal axis ( 4 ), with the projection (b, b′, b″) of the cutting element ( 6 , 7 ) amounting to maximally 15 percent of the distance (A, A′, A″) that the flanks ( 8 , 8 ′, 8 ″) of the thread ( 5 , 5 ′, 5 ″) have from each other when passing into the core ( 2 ).
20. A screw according to claim 1 , wherein the core ( 2 ) and/or the at least one cutting element ( 6 , 7 ) consist of a material subsequently quenched and tempered.