IP Library Patent Application 10547208
Patent Application
App. No. 10/547,208

Method for producing a sliding surface

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Quick Facts
Patent No.
US None
App. No.
10/547,208
Abstract

The invention relates to a sliding surface ( 1 ), which is applied by arc spraying with the aid of a rotating tool. During the spraying process, the parameters are to be set in such a way that all the material particles are fused. The benefit of the high degree of fusion is that the sliding surface ( 1 ) can be machined by precision turning without the uncontrolled eruption of material. The rotating spraying process orientates the surface roughness on the face ( 1.2 ) of the sliding surface ( 1 ) transversally in the peripheral direction. This enables valley structures in the form of recesses ( 1.1 ) to be produced during the precision turning process, said recesses having a Peklenit factor of less than 1, achieving a high degree of flow obstruction and forming a defined oil-retaining volume.

Claims (14)

1 . A method for producing a cylindrical sliding surface ( 1 ) with a bearing axis ( 1 . 3 ) by arc spraying of material particles of an Fe-based alloy, wherein

the sliding surface ( 1 ) is applied by a rotating spraying tool, and

the microstructure of the sliding surface ( 1 ) is oriented in the circumferential direction ( 7 ) or is oriented so as to deviate by at most 45° from the circumferential direction ( 7 ) with respect to the bearing axis ( 1 . 3 ).

2 . The method as claimed in claim 1 , wherein 95 to 100% of all the material particles to be sprayed are melted, and after the spraying operation recesses ( 1 . 1 ) or valley structures are produced in the sliding surface ( 1 ) and/or on the surface ( 1 . 2 ) by precision turning.

3 . The method as claimed in claim 1 , wherein the sliding surface ( 1 ) and the recesses ( 1 . 1 ), after the precision-turning operation, are machined by a microfinishing process, such as, for example ceramfinishing.

4 . A sliding surface ( 1 ) of a bearing, which has been applied by arc spraying to a support surface ( 2 ), the sliding surface ( 1 ) being formed from an Fe-based alloy, wherein

the sliding surface ( 1 ), in the region of a surface ( 1 . 2 ) has a valley structure formed from recesses ( 1 . 1 ),

the recesses ( 1 . 1 ) forming a flow obstacle ( 4 ) and having an orientation ( 8 ) with respect to a bearing axis ( 1 . 3 ) which deviates by at most 45° from the circumferential direction ( 7 ).

5 . The sliding surface ( 1 ) of a bearing as claimed in claim 4 , wherein the recesses ( 1 . 1 ) form an oil-holding volume which amounts to between 0.01 and 2 mm 3 per cm 2 of surface ( 1 . 2 ).

6 . The sliding surface ( 1 ) of a bearing as claimed in claim 4 , wherein the extent of the flow obstacle ( 4 ) formed by the surface ( 1 . 2 ) of the sliding surface ( 1 ) has a mean Peklenit factor of less than 1.

7 . The sliding surface ( 1 ) of a bearing as claimed in claim 4 , wherein the sliding surface ( 1 ) is formed from a molybdenum-free Fe-based alloy and/or is formed from an Fe-based alloy which contains between 0.8 and 0.9% of carbon.

8 . The sliding surface ( 1 ) of a bearing as claimed in claim 4 wherein the sliding surface ( 1 ) has a roughness of between 0.1 and 0.5 mm following the spraying and precision-turning operations.

9 . The sliding surface ( 1 ) of a bearing as claimed in claim 4 , wherein the sliding surface ( 1 ) has a roughness value of between 0.01 and 0.03 mm following the spraying and precision-turning operations.

10 . The sliding surface ( 1 ) of a bearing as claimed in claim 4 , wherein the sliding surface ( 1 ) is designed as a running sleeve for a piston of an internal combustion engine, and the support surface ( 2 ) forms a cylinder wall of a cylinder casing.

Assignments (2)
CHANGE OF NAME Recorded Jun 5, 2008
From: DAIMLERCHRYSLER AG
To: DAIMLER AG
Reel/Frame 021052/0187 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 3, 2006
From: HEUBERGER, AXEL; IZQUIERDO, PATRICK; SAGEL, ALEXANDER; SCHMID, JOERN; WANKE, CHRISTIAN
To: DAIMLERCHRYSLER AG
Reel/Frame 017871/0629 →