IP Library Granted Patent US 7,578,866
Granted Patent B2
US 7,578,866 · App. 10/548,677 · Granted Aug 25, 2009

Iron-based sintered alloy having excellent machinability

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Quick Facts
Patent No.
US 7,578,866
App. No.
10/548,677
Granted
Aug 25, 2009
Kind
B2
Abstract

This iron-based sintered alloy contains 0.05 to 3% by mass of calcium carbonate or 0.05 to 3% by mass of strontium carbonate. As a result, an iron-based sintered alloy having excellent machinability is obtained.

Claims (10)

1. An iron-based sintered alloy having excellent machinability, consisting of 0.05 to 3% by mass of calcium carbonate, 15 to 27% by mass of Cr and 3 to 29% by mass of Ni, the balance being Fe and inevitable impurities.

2. An iron-based sintered alloy having excellent machinability, consisting of 0.05 to 3% by mass of calcium carbonate, 14 to 19% by mass of Cr and 2 to 8% by mass of Ni, the balance being Fe and inevitable impurities.

3. The iron-based sintered alloy having excellent machinability according to claim 1 , wherein the calcium carbonate is dispersed at grain boundaries in a in a matrix of the iron-based sintered alloy.

4. A method for preparing the iron-based sintered alloy having excellent machinability according to claim 1 , comprising the steps of:

compacting a raw powder mixture containing metal powders of Fe, Cr and Ni, and 0.05 to 3% by mass of a calcium carbonate powder to obtain a green compact, the calcium carbonate powder having an average particle size of 0.1 to 30 μm as a raw powder; and

sintering the resulting green compact in a nonoxidizing gas atmosphere.

5. The iron-based sintered alloy having excellent machinability according to claim 2 , wherein the calcium carbonate is dispersed at grain boundaries in a matrix of the iron-based sintered alloy.

6. A method for preparing the iron-based sintered alloy having excellent machinability according to claim 2 , comprising the steps of:

a raw powder mixture containing metal powders of Fe, Cr and Ni, and 0.05 to 3% by mass of a calcium carbonate powder to obtain a green compact, the calcium carbonate powder having an average particle size of 0.1 to 30 μm as a raw powder; and

sintering the resulting green compact in a nonoxidizing gas atmosphere.

Assignments (3)
CHANGE OF NAME Recorded Jan 19, 2010
From: MITSUBISHI MATERIALS PMG CORPORATION
To: DIAMET CORPORATION
Reel/Frame 023809/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2006
From: MITSUBISHI MATERIALS CORPORATION
To: MITSUBISHI MATERIALS PMG CORPORATION
Reel/Frame 017458/0856 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2005
From: KAWASE, KINYA; ISHII, YOSHINARI
To: MITSUBISHI MATERIALS CORPORATION
Reel/Frame 017748/0351 →