Scroll compressor having a fixed scroll part and an orbiting scroll part
View Patent ↗a First gap ( 15 ) in a thrust direction between teeth bottoms of a fixed mirror plate ( 2 b ) and teeth tips of an orbiting lap ( 4 a ), and a second gap ( 16 ) in the thrust direction between teeth bottoms of an orbiting mirror plate 4 b and teeth tips of a fixed lap ( 2 a ) are formed such as to gradually increase from an outer peripheral side to an inner peripheral side of a scroll compressor, the first gap ( 15 ) is made greater than the second gap ( 16 ). Contact surface pressures of the laps ( 2 a ) and ( 4 a ) are kept low with respect to pressure formation, contact pressure of the teeth tips of the fixed scroll part ( 2 ) and the teeth bottoms of the orbiting scroll part ( 4 )are equally maintained. With this loads applied to the scroll parts ( 2 ) and ( 4 )are equally received by a thrust surface.
1. A scroll compressor in which a scroll fixed lap rising from a fixed mirror plate of a fixed scroll part and a scroll orbiting lap rising from an orbiting mirror plate of an orbiting scroll part are meshed with each other to form compression chambers therebetween, said orbiting scroll part is allowed to orbit in a circular orbit while restraining said orbiting scroll part from rotating by a rotation-restraint mechanism, a refrigerant is sucked, compressed and discharged while continuously varying a capacity of said compression chamber, wherein
a first gap in a thrust direction between teeth bottoms of said fixed mirror plate and teeth tips of said orbiting lap and a second gap in a thrust direction between teeth bottoms of said orbiting mirror plate and teeth tips of said fixed lap are formed into such shapes that said first and second gaps are gradually increased from an outer peripheral side to an inner peripheral side of said scroll compressor, and said first gap is made greater than said second gap, and
teeth bottoms of said orbiting mirror plate, teeth tips of said fixed lap and outer peripheral thrust surface come into contact before teeth bottoms of said fixed mirror plate and teeth tips of said orbiting lap come into contact and contact pressure of teeth tips of said fixed lap and teeth bottoms of said orbiting mirror plate is equally maintained.
2. The scroll compressor according to claim 1 , wherein said first gap is formed such that height of said orbiting lap is varied, and said second gap is formed such that thickness of said orbiting mirror plate is varied.
3. The scroll compressor according to claim 1 , wherein said first gap is formed such that height of said orbiting lap is varied, said second gap is formed such that height of said fixed lap is varied.
4. The scroll compressor according to claim 1 , wherein said first gap is formed such that thickness of said fixed mirror plate is changed, said second gap is formed such that thickness of said orbiting mirror plate is changed.
5. The scroll compressor according to claim 1 , wherein said first gap is formed such that thickness of said fixed mirror plate is changed, said second gap is formed such that height of said fixed lap is varied.
6. The scroll compressor according to claim 1 , wherein carbon dioxide is used as said refrigerant, thickness of said orbiting mirror plate is smaller than 3.0 times of height of said orbiting lap.
7. The scroll compressor according to claim 1 , wherein HFC-based refrigerant or HCFC-based refrigerant is used as said refrigerant, and thickness of said orbiting mirror plate is smaller than 1.0 times of height of said orbiting lap.
8. The scroll compressor according to claim 1 , wherein HC-based refrigerant is used as said refrigerant, and thickness of said orbiting mirror plate is smaller than 0.6 times of height of said orbiting lap.
9. A scroll compressor in which a scroll fixed lap rising from a fixed mirror plate of a fixed scroll part and a scroll orbiting lap rising from an orbiting mirror plate of an orbiting scroll part are meshed with each other to form compression chambers therebetween, said orbiting scroll part is allowed to orbit in a circular orbit while restraining said orbiting scroll part from rotating by a rotation-restraint mechanism, a refrigerant is sucked, compressed and discharged while continuously varying a capacity of said compression chamber, wherein
carbon dioxide is used as a refrigerant,
said fixed scroll part is made of iron-based material, said orbiting scroll part is made of aluminum-based material,
said orbiting scroll part is subjected to surface processing except teeth tips to form a hard layer,
said teeth tips of said orbiting scroll part which are not subjected to said surface processing are opposed to said fixed mirror plate of said fixed scroll part, and
said orbiting lap of said orbiting scroll part is adjusted by wearing such that said orbiting lap matches with a thrust direction gap between teeth tips of said fixed lap of said fixed scroll part and teeth bottoms of said fixed mirror plate of said fixed scroll part.
10. The scroll compressor according to claim 9 , wherein a smallest height of said orbiting lap on inner peripheral side is 99.6% or more and less than 100% of a largest height of said orbiting lap on outer peripheral side.
11. The scroll compressor according to claim 9 , wherein teeth bottoms of said orbiting mirror plate are inclined such that a second gap in thrust direction between the teeth bottoms of said orbiting mirror plate and teeth tips of said fixed lap is increased from outer peripheral side to inner peripheral side of said scroll compressor.
12. The scroll compressor according to claim 9 , wherein any of alumite coating processing, PVD processing and nickel phosphorus plating processing is carried out as said surface processing.
13. The scroll compressor according to claim 9 , wherein a portion subjected to said surface processing is subjected to any of lapping processing, buff processing and barrel polishing processing.
14. A scroll compressor in which a scroll fixed lap rising from a fixed mirror plate of a fixed scroll part and a scroll orbiting lap rising from an orbiting mirror plate of an orbiting scroll part are meshed with each other to form compression chambers therebetween, when said orbiting scroll part is allowed to orbit in a circular orbit while restraining said orbiting scroll part from rotating by a rotation-restraint mechanism, a compression chamber moves while changing its capacity, thereby carrying out suction, compression and discharge, wherein teeth bottoms of said orbiting scroll are inclined such that a second gap in thrust direction between teeth bottoms of said orbiting scroll part and teeth tips of said fixed scroll part is increased from outer peripheral side to inner peripheral side of said scroll compressor, and said teeth bottoms of said orbiting scroll and said teeth tips of said fixed scroll are formed such that said second gap is constant and largest in a range corresponding to a housing of an eccentric bearing of at least said orbiting scroll part, and
teeth bottoms of said orbiting mirror plate, teeth tips of said fixed lap and outer peripheral thrust surface come into contact before teeth bottoms of said fixed mirror plate and teeth tips of said orbiting lap come into contact and contact pressure of teeth tips of said fixed lap and teeth bottoms of said orbiting mirror plate is equally maintained.
15. The scroll compressor according to claim 14 , wherein said teeth bottoms of said orbiting scroll are formed with an inclined surface which is recessed from its outer peripheral side to inner peripheral side thereof with respect to said fixed scroll such that said second gap is increased from the outer peripheral side to the inner peripheral side, and said teeth bottoms of said orbiting scroll corresponding to the housing of said eccentric bearing of at least said orbiting scroll part is provided with a flat portion which is a largest recess.
16. The scroll compressor according to claim 14 , wherein said teeth tips of said fixed scroll part are provided with an inclined surface such that lap height is reduced from the outer peripheral side to the inner peripheral side, and the mirror plate of the orbiting scroll is provided with a flat portion which lap height of said fixed scroll opposed to said teeth bottoms of said orbiting scroll corresponding to the housing of said eccentric bearing of at least said orbiting scroll part becomes a smallest height.
17. The scroll compressor according to claim 14 , wherein said teeth tips of said orbiting scroll part are inclined such that a first gap in thrust direction of said teeth tips of said orbiting scroll part and teeth bottoms of said fixed scroll part is increased from the outer peripheral side to the inner peripheral side.
18. The scroll compressor according to claim 14 , wherein said teeth bottoms of said fixed scroll part are inclined such that a first gap in thrust direction of said teeth tips of said orbiting scroll part and teeth bottoms of said fixed scroll part is increased from the outer peripheral side to the inner peripheral side.
19. The scroll compressor according to claim 14 , wherein said orbiting scroll part is subjected to any of alumite coating processing, PVD processing and nickel phosphorus plating processing as a surface processing.
20. The scroll compressor according to claim 14 , wherein high pressure refrigerant is used as a refrigerant.
21. The scroll compressor according to claim 20 , wherein the high pressure refrigerant is carbon dioxide.