Method and device for pressure welding, which takes into account deviations in the length of workpieces
A method and a device are provided for pressure welding, in particular for the friction welding or magnetic arc welding of workpieces ( 2, 3 ). The actual length of one or both workpieces ( 2, 3 ) and a potential length deviation (DELTA 1 ) from a target value is measured. If a length deviation exists, the target value of at least one parameter, in particular of the friction length, friction duration, arcing time or forge force is modified. A correction factor C, by which the length deviation (DELTA 1 ) is multiplied, is determined for this modification. The pressure welding device ( 1 ) includes a corresponding measuring unit ( 12 ) for determining workpiece lengths and length deviations. The controller ( 13 ) comprises an arithmetic unit ( 14 ) for setting and modifying target values, taking into account the correction factor C.
1 . A process for pressure welding, friction welding or Magnetarc welding of workpieces the process comprising the steps of:
measuring the actual length of one or both of said workpieces and a possible length deviation Δ 1 from a set value;
changing a set value of at least one process parameter from process parameters comprising: friction length, friction duration, arc time and forge force, in case of length deviations; and
determining a correction factor C, by which a length deviation Δ 1 is multiplied; for the change.
2 . A process in accordance with claim 1 , wherein said correction factor C is obtained empirically in a test series.
3 . A process in accordance with claim 1 , wherein said correction factor C is determined in an application-dependent manner.
4 . A process in accordance with claim 2 , wherein the test series are carried out in an application-specific manner on sample workpieces from a series batch.
5 . A process in accordance with claim 1 , wherein the welding quality is taken into account in the determination of said correction factor C.
6 . A process in accordance with claim 1 , wherein upper and lower limits for length deviations Δ 1 and for said corresponding correction factors C are determined and stored, and said correction factor C is determined during the welding operation for measured length deviations Δ 1 in this range by interpolation.
7 . A process in accordance with claim 1 , wherein a change in friction length, Δs, is calculated as a product of a correction factor C s by the length deviations Δ 1 in case of friction welding with friction length control.
8 . A process in accordance with claim 1 , wherein a change in friction duration, Δt, is calculated as the product of a correction factor C t by the length deviations Δ 1 in case of friction welding with friction duration control.
9 . A process in accordance with claim 1 , wherein a change in the forge stroke, Δp, is calculated as the product of a correction factor C by the length deviations Δ 1 in case of friction welding with short-time control.
10 . A process in accordance with claim 1 , wherein the forge force is changed.
11 . A process in accordance with claim 1 , wherein the process parameter is changed in terms of its characteristic, with a parameter profile varying in time and/or space.
12 . A process in accordance with claim 1 , wherein determined correction values C with reference data for said workpieces are stored in a data bank which can be connected to a pressure welding machine performing the welding.
13 . A device for pressure welding, friction welding or Magnetarc welding of workpieces, the device comprising:
a feed unit,
a control, and
a measuring means for determining the actual length of one or both of said workpieces and a length deviation Δ 1 , wherein a set value of at least one process parameter comprising friction length, friction duration, arc time or forge force is changed in said control in case of a length deviation Δ 1 , said control having a computing unit for setting and changing set values, taking a correction factor C for said at least one process parameter into account.
14 . A device in accordance with claim 13 , wherein said control is programmable, wherein said computing unit is connected to at least one memory and has a program for determining, or interpolating, the correction factor C from stored preset values.