IP Library Granted Patent US 7,428,857
Granted Patent B2
US 7,428,857 · App. 10/562,913 · Granted Sep 30, 2008

Gear, speed reduction gear using the same, and electric power steering apparatus using the same

Assignee: Jtekt Corporation
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Quick Facts
Patent No.
US 7,428,857
App. No.
10/562,913
Granted
Sep 30, 2008
Kind
B2
Abstract

A gear composed of a polymer blend or a copolymer of PA66 and PA6 which contains a part having a PA66 molecular structure and a part having a PA6 molecular structure in a weight ratio of PA66/PA6=99.9/0.1 to 95.0/5.0 is excellent in durability as well as heat resistance and dimensional stability. A speed reduction gear using the gear has a reduced size, and can be used under a higher torque without a torque increase due to dimensional change of the gear. An electric power steering apparatus using the speed reduction gear has a reduced size, and can be used for a larger automobile.

Claims (8)

1. A gear comprising a gear body having tooth surfaces, characterized in that the gear body is composed of a polymer blend of PA66 and PA6 in a weight ratio of PA66/PA6=99.9/0.1 to 95.0/5.0.

2. A speed reduction gear comprising a small gear and a large gear, characterized in that at least one of the small gear and the large gear is composed of the gear of claim 1 .

3. An electric power steering apparatus, characterized in that rotation of an electric motor for steering assist is transmitted to a steering mechanism by reducing its speed through the speed reduction gear of claim 2 .

4. The gear according to claim 1 , wherein weight ratio of PA66/PA6 is 99.1/0.9 to 95.0/5.0.

5. A gear comprising a gear body having tooth surfaces, characterized in that the gear body is composed of a copolymer of PA66 and PA6 in a in a weight ratio of PA66/PA6=99.9/0.1 to 95.0/5.0 prepared by copolymerizing caprolactam as a material for PA6 and an AH salt obtained by reaction of hexamethylenediamine and adipic acid in a ratio of 1:1 as a repetition unit of PA 66.

6. A speed reduction gear comprising a small gear and a large gear, characterized in that at least one of the small gear and the large gear is composed of the gear of claim 5 .

7. An electric power steering apparatus, characterized in that rotation of an electric motor for steering assist is transmitted to a steering mechanism by reducing its speed through the speed reduction gear of claim 6 .

8. The gear according to claim 3 , wherein weight ratio of PA66/PA6 is 99.1/0.9 to 95.0/5.0.

Assignments (2)
CHANGE OF NAME Recorded Mar 9, 2007
From: KOYO SEIKO CO., LTD.
To: JTEKT CORPORATION
Reel/Frame 018992/0365 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2005
From: KUROKAWA, TAKANORI
To: KOYO SEIKO CO., LTD.
Reel/Frame 017429/0619 →
Priority Claims (1)
JP 2003-194499 · Jul 9, 2003 · national
Continuity (1)
Related Publication 20060272438A1 · Dec 7, 2006