IP Library Granted Patent US 8,715,860
Granted Patent B2
US 8,715,860 · App. 10/568,420 · Granted May 6, 2014

Non-aqueous electrolyte battery

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Quick Facts
Patent No.
US 8,715,860
App. No.
10/568,420
Granted
May 6, 2014
Kind
B2
Abstract

A non-aqueous battery with improved volume energy density and enhanced load characteristics is made available even when using olivine-type lithium phosphate as a positive electrode active material. The non-aqueous electrolyte battery of the present invention is provided with a positive electrode ( 1 ) containing lithium iron phosphate as a positive electrode active material, a negative electrode ( 2 ), and a non-aqueous electrolyte ( 4 ). In the positive electrode ( 1 ), a positive electrode active material-containing layer that is made of the positive electrode active material, a conductive agent, and a binder agent is formed on a positive electrode current collector. The positive electrode current collector has a thickness of less than 20 μm and its surface that is in contact with the positive electrode active material-containing layer has a mean surface roughness Ra of greater than 0.026.

Claims (22)

1. A non-aqueous electrolyte battery comprising:

a positive electrode comprising a positive electrode current collector and a positive electrode active material-containing layer formed on the positive electrode current collector,

a negative electrode, and

a non-aqueous electrolyte,

wherein the positive electrode active material-containing layer comprises:

particles of an olivine-type lithium phosphate as a positive electrode active material, and

first carbon particles having BET specific surface area of 70 m 2 /g or greater;

wherein the positive electrode current collector has a thickness of less than 20 μm, and a surface of the positive electrode current collector that is in contact with the positive electrode active material-containing layer has a mean surface roughness Ra of greater than 0.026 μm and smaller than 0.14 μm; and

wherein the positive electrode active material-containing layer has a filling density of 1.7 g/cm 3 or greater.

2. The non-aqueous electrolyte battery according to claim 1 , wherein the olivine-type lithium phosphate is lithium iron phosphate.

3. The non-aqueous electrolyte battery according to claim 2 ,

wherein the positive electrode current collector is an aluminum foil subjected to a roughened process.

4. The non-aqueous electrolyte battery according to claim 3 , wherein the roughening process is carried out by polishing by blasting.

5. The non-aqueous electrolyte battery according to claim 2 , wherein the lithium iron phosphate particles have an average particle size of 10 μm or less.

6. The non-aqueous electrolyte battery according to claim 2 , wherein the positive electrode active material-containing layer has a filling density of 3.15 g/cm 3 or less.

7. The non-aqueous electrolyte battery according to claim 1 ,

wherein the positive electrode current collector is an aluminum foil subjected to a roughened process.

8. The non-aqueous electrolyte battery according to claim 7 , wherein the roughening process is carried out by polishing by blasting.

9. The non-aqueous electrolyte battery according to claim 1 , wherein the positive electrode active material-containing layer has a filling density of 3.15 g/cm 3 or less.

10. The non-aqueous electrolyte battery according to claim 1 , wherein second carbon particles are superficially coated on, or adhered to, the particles of olivine-type lithium phosphate.

11. The non-aqueous electrolyte battery according to claim 1 , wherein a portion of lithium sites in the positive electrode active material is substituted by a transition metal.

12. The non-aqueous electrolyte battery according to claim 1 , wherein the first carbon particles have BET specific surface area of 70 m 2 /g to 90 m 2 /g.

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD.
Reel/Frame 064745/0405 →