IP Library Granted Patent US 7,947,394
Granted Patent B2
US 7,947,394 · App. 10/570,349 · Granted May 24, 2011

Non-aqueous electrolyte secondary battery-use cathode material, production method therefor, non-aqueous electrolyte secondary battery-use cathode and non-aqueous electrolyte secondary battery using the cathode material

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,947,394
App. No.
10/570,349
Granted
May 24, 2011
Kind
B2
Abstract

In order to provide a nonaqueous electrolyte secondary battery negative electrode material that has an excellent discharging capacity, the charge/discharge efficiency and the charge load characteristics, a manufacturing method thereof, a nonaqueous electrolyte secondary battery negative electrode with the negative electrode material and a nonaqueous electrolyte secondary battery, the invention provides a nonaqueous electrolyte secondary battery negative electrode material including graphite particles that have a block-like structure where a plurality of flat graphite fine particles assembles or bonds non-parallel with each other, the aspect ratio of 5 or less and a volume of fine pores in the range of 10 to 10 5 nm in a volume of 400 to 2000 cm 3 /kg; and a layer of carbon formed on a surface of the graphite particle, wherein a ratio (by weight ratio) of the layer of carbon to the graphite particle is in the range of 0.001 to 0.01, a manufacturing method thereof, a nonaqueous electrolyte secondary battery negative electrode with the negative electrode material and a nonaqueous electrolyte secondary battery.

Claims (22)

1. A nonaqueous electrolyte secondary battery negative electrode material, characterized by comprising:

graphite particles, each having a structure where a plurality of flat graphite fine particulate assembles or bonds non-parallel with each other, each of the graphite particles having an aspect ratio of 5 or less and a volume of fine pores in the range of 10 to 10 5 nm in a volume of 400 to 2000 cm 3 /kg, and each of the graphite particles having a surface; and

a layer of carbon formed on the surface of each of the graphite particles,

wherein a ratio (by weight ratio) of the layer of carbon to a respective graphite particle is in the range of 0.003 to 0.01, and

wherein an average particle diameter (50% D) is 10 μm or more and 50 μm or less, the true specific gravity is 2.22 or more, the bulk density is 780 kg/m 3 or more and 1000 kg/m 3 or less, the specific surface area measured by a BET method is 2.0 m 2 /g or more and 5.0 m 2 /g or less, and, in a Raman spectrum analysis with argon laser light of a wavelength of 5145 Å, an R value expressed by R=I1350/I1580 (in Raman spectrum, I1580 denotes an intensity of a peak P1 in the range of 1580 to 1620 cm −1 and I1350 denotes an intensity of a peak P2 in the range of 1350 to 1370 cm4) is less than 0.2.

2. The nonaqueous electrolyte secondary battery negative electrode material of claim 1 , characterized in that the viscosity of slurry measured under the conditions below is 0.5 Pa·s or more and 4.0 Pa·s or less;

1) Slurry Preparation Conditions

binder/(binder+negative electrode material)=0.10 (by weight ratio)

(binder+negative electrode material)/(binder+negative electrode material+solvent)=0.45 (by weight ratio)

binder: polyvinylidene fluoride (intrinsic viscosity: 1.1 dl/g) and

solvent: N-methyl-2-pyrohlidone

2) Viscosity Measurement Conditions

shearing speed: 4.0 sec −1 at 25° C.

3. The nonaqueous electrolyte secondary battery negative electrode material of claim 1 , characterized in that the bulk density (D1) under pressure of 33 MPa is 1850 kg/m 3 or more and a rate of variation of the bulk density when the pressure is released, which is represented by an equation below, is 0.3 or less;

Rate of variation of the bulk density when the pressure is released={ D 2− D 3}/ D 2

D2: bulk density under the pressure of 97 MPa, and

D3: bulk density when the pressure is released.

4. A nonaqueous electrolyte secondary battery negative electrode, which includes the negative electrode material of claim 1 .

5. A nonaqueous electrolyte secondary battery, having, as the negative electrode thereof, the nonaqueous electrolyte secondary battery negative electrode of claim 4 .

6. The nonaqueous electrolyte secondary battery negative electrode material of claim 1 , wherein said layer consists essentially of carbon.

7. The nonaqueous electrolyte secondary battery negative electrode material of claim 1 , wherein said layer consists of carbon.

8. The nonaqueous electrolyte secondary battery negative electrode material of claim 1 , wherein the layer of carbon covers the respective graphite particle.

Assignments (5)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD.
Reel/Frame 064745/0405 →
CHANGE OF NAME Recorded Mar 7, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062967/0928 →
CHANGE OF NAME Recorded Mar 6, 2023
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 062956/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2006
From: TAKEI, KOUICHI; SUZUKI, KIYOSHI; NISHIDA, TATSUYA; INOMATA, HIDEYUKI; NAKAGAWA, HIROSHI; IMAI, KATSUYA; SHOJI, YOSHIHIRO; TERASAKA, MASAYUKI
To: HITACHI CHEMICAL CO., LTD.; SANYO ELECTRIC CO, LTD.
Reel/Frame 017643/0190 →