Assembly of devices for production of non-vulcanized radial tires and a method for production of such tires
The invention concerns an assembly of devices for production of green radial tires, comprising a carcass building drum ( 11 ), a belt building drum ( 21 ) and a completing drum ( 22 ), which are arranged on one horizontal axis, wherein the carcass building drum ( 11 ) and the belt building drum ( 21 ) are equipped with the respective supply systems ( 4, 5 ), the carcass building drum ( 11 ) is carried by a driving unit ( 1 ), and the belt building drum ( 21 ) and the completing drum ( 22 ) are carried by co-axially arranged shafts of a driving unit ( 2 ), which is arranged opposite the driving unit ( 1 ) carrying the carcass building drum ( 11 ), and between the belt building drum ( 21 ) and the carcass building drum ( 11 ) there is movably arranged only one transfer device ( 3 ). The invention further concerns a method of production of green radial tires using the above assembly.
1 . An assembly of devices for production of green radial tires, consisting of a carcass building drum ( 11 ), a belt building drum ( 21 ), and a completing drum ( 22 ), which are arranged on one horizontal axis, wherein the carcass building drum ( 11 ) and the belt building drum ( 12 ) are each equipped with the a respective supply system ( 4 , 5 ), characterized in that the carcass building drum ( 11 ) is carried by a first driving unit ( 1 ) and the belt building drum ( 21 ) and the completing drum ( 22 ) are carried by co-axially arranged shafts of a driving unit ( 2 ), which is arranged opposite the driving unit ( 1 ) carrying the carcass building drum ( 11 ), and between the belt building drum ( 21 ) and the carcass building drum ( 11 ) there is movably arranged only one transfer device ( 3 ).
2 . An assembly of devices for production of green radial tires according to claim 1 , characterized in that the transfer device ( 3 ) consists of a transfer ring ( 31 ) for transferring a belt-tread assembly, on which there is attached a carrier for transferring the carcass assembly and two ring holders ( 32 , 33 ) of wire beads, arranged on the carrier for transferring the carcass assembly, wherein an axial distance between a center of the ring holders ( 32 , 33 ) of wire beads and a center of the ring ( 31 ) for transferring the belt-tread assembly equals to an axial distance of vertical planes passing through the (symmetry) center of the drums, arranged on coaxial shafts of driving unit ( 2 ).
3 . An assembly of devices for production of green radial tires according to claim 1 , characterized in that it further comprises a unit for supplying and mounting the wire beads on the ring holders ( 32 , 33 ).
4 . An assembly of devices for production of green radial tires according to claim 1 , characterized in that near the completing drum ( 22 ) there is disposed a stitching device for completing attaching the belt-tread assembly to the expanded carcass assembly.
5 . An assembly of devices for production of green radial tires according to claim 1 , characterized in that it further comprises a device for removing the finished green radial tires.
6 . A method for production of green radial tires, formed by side walls, inner rubber, carcass inserts, belts and tread and possibly further materials, characterized in that it includes the following steps:
preparing a carcass assembly in the shape of a cylinder jacket, consisting of side walls, inner rubber and carcass inserts, on a carcass building drum ( 11 ), arranged on a first driving unit ( 1 ), from materials supplied in the form of bands by a carcass building drum supply system ( 4 );
preparing a belt-tread assembly, comprising belts, and tread, on a belt building drum ( 21 ), arranged on a second driving unit ( 2 ), from respective materials, supplied in the form of bands by a belt building drum supply system ( 5 );
pushing a transfer device ( 3 ) with wire beads loaded in wire bead holders ( 32 , 33 ) over the carcass building drum ( 11 ) so that a vertical plane passing through a center between the wire bead holders becomes identical with a vertical symmetry plane of the carcass building drum ( 11 ) and the carcass assembly, which is disposed on it;
clamping the carcass assembly on the wire beads placed in the wire bead holders ( 32 , 33 ) of the transfer device ( 3 ) by increasing an original diameter of the carcass building drum ( 11 ) with subsequent decreasing the diameter of the carcass building drum to its original diameter;
transferring the carcass assembly from the carcass building drum ( 11 ) to a completing drum ( 22 ) by translating the transfer device ( 3 ) with the clamped carcass assembly along an axis of the drums and over a completing drum ( 22 ) to a position in which a vertical plane passing a center between the wire bead holders ( 32 , 33 ) is identical with a vertical symmetry plane of the completing drum ( 22 ) and, simultaneously, vertical planes passing a center of a transfer ring ( 31 ) for transferring the belt-tread assembly and the belt building drum, are identical;
taking over the carcass assembly from the wire bead holders ( 32 , 33 ) by the completing drum ( 22 ) and, simultaneously, taking over the belt-tread assembly by the transfer ring ( 31 ) from the belt building drum ( 21 );
transferring the belt-tread assembly from the belt building drum ( 21 ) over the completing drum ( 22 ) by the transfer ring ( 31 ) for transferring the belt-tread assembly by moving the transfer device ( 3 ) to a position, where the transfer device is disposed over the completing drum ( 22 );
completing the green radial tire on the completing drum ( 22 ), comprising expanding the carcass assembly into the belt-tread assembly and winding up materials around the wire beads, leading to formation of side walls of the tire, and stitching by the stitching device for complete attaching the belt-tread assembly to the carcass assembly;
clamping and transferring the ready green radial tire by the transfer ring ( 31 ) of the transfer device ( 3 ) to a place, where the ready green tire can be removed by translating the transfer device ( 3 ) with loaded wire beads over the carcass building drum ( 11 ).
7 . An assembly of devices for production of green radial tires according to claim 2 , characterized in that it further comprises a unit for supplying and mounting the wire beads on the ring holders ( 32 , 33 ).
8 . An assembly of devices for production of green radial tires according to claim 2 , characterized in that near the completing drum ( 22 ) there is disposed a stitching device for completing attaching the belt-tread assembly to the expanded carcass assembly.
9 . An assembly of devices for production of green radial tires according to claim 3 , characterized in that near the completing drum ( 22 ) there is disposed a stitching device for completing attaching the belt-tread assembly to the expanded carcass assembly.
10 . An assembly of devices for production of green radial tires according to claim 7 , characterized in that near the completing drum ( 22 ) there is disposed a stitching device for completing attaching the belt-tread assembly to the expanded carcass assembly.
11 . An assembly of devices for production of green radial tires according to claim 2 , characterized in that it further comprises a device for removing the finished green radial tires.
12 . An assembly of devices for production of green radial tires according claim 3 , characterized in that it further comprises a device for removing the finished green radial tires.
13 . An assembly of devices for production of green radial tires according to claim 4 , characterized in that it further comprises a device for removing the finished green radial tires.
14 . An assembly of devices for production of green radial tires according to claim 7 , characterized in that it further comprises a device for removing the finished green radial tires.
15 . An assembly of devices for production of green radial tires according to claim 8 , characterized in that it further comprises a device for removing the finished green radial tires.
16 . An assembly of devices for production of green radial tires according to claim 9 , characterized in that it further comprises a device for removing the finished green radial tires.
17 . An assembly of devices for production of green radial tires according to claim 10 , characterized in that it further comprises a device for removing the finished green radial tires.