IP Library Granted Patent US 8,603,650
Granted Patent B2
US 8,603,650 · App. 10/576,755 · Granted Dec 10, 2013

Perpendicular magnetic recording disk and manufacturing method thereof

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Quick Facts
Patent No.
US 8,603,650
App. No.
10/576,755
Granted
Dec 10, 2013
Kind
B2
Abstract

A magnetic disk 10 for use in perpendicular magnetic recording has at least a magnetic recording layer on a substrate 1 . The magnetic recording layer is composed of a ferromagnetic layer 5 of a granular structure containing silicon (Si) or an oxide of silicon (Si) between crystal grains containing cobalt (Co), a stacked layer 7 having a first layer containing cobalt (Co) or a Co alloy and a second layer containing palladium (Pd) or platinum (Pt), and a spacer layer 6 interposed between the ferromagnetic layer 5 and the stacked layer 7 . After forming the ferromagnetic layer 5 on the substrate 1 by sputtering in an argon gas atmosphere, the stacked layer 7 is formed by sputtering in the argon gas atmosphere at a gas pressure lower than that used when forming the ferromagnetic layer 5.

Claims (15)

1. A perpendicular magnetic recording disk for use in perpendicular magnetic recording, said perpendicular magnetic recording disk characterized by comprising a substrate, a soft magnetic layer of a material selected from a group consisting of an Fe-based material and a Co-based material on said substrate, and a magnetic recording layer on said soft magnetic layer, wherein said magnetic recording layer comprises a ferromagnetic layer on said soft magnetic layer, having a granular structure, and comprising crystal grains mainly made of cobalt (Co) and grain boundary portions mainly made of SiO 2 , a spacer layer selected from a group consisting of a Pd layer and a Pt layer on said ferromagnetic layer, and a layer, on said spacer layer, having no granular structure and comprising alternating films of Co or an alloy thereof and Pd or alternating films of Co or an alloy thereof and Pt, the content of the SiO 2 in said ferromagnetic layer being 8 at% to 15 at%, said perpendicular magnetic recording disk comprising, on said substrate, said soft magnetic layer, said ferromagnetic layer having the granular structure, said spacer layer, and said layer having no granular structure in this order; wherein the layer having no granular structure comprises at least two films of Co or an alloy thereof and at least two films of Pd or Pt.

2. A perpendicular magnetic recording disk according to claim 1 , further comprising an underlayer including Ru provided between said soft magnetic layer and said ferromagnetic layer.

3. The perpendicular magnetic recording disk according to claim 1 , wherein the content of the SiO 2 in said ferromagnetic layer is 10 at% to 15 at%.

4. The perpendicular magnetic recording disk according to claim 1 , wherein the content of the SiO 2 in said ferromagnetic layer is 12 at%.

5. The perpendicular magnetic recording disk according to claim 4 , wherein the layer having no granular structure comprises five films of Co or an alloy thereof and five films of Pd or Pt.

6. A method of manufacturing a perpendicular magnetic recording disk for use in perpendicular magnetic recording and having at least a soft magnetic layer of a material selected from a group consisting of an Fe-based material and a Co-based material on a substrate and a magnetic recording layer on said soft magnetic layer, said method characterized by, in a step of forming said magnetic recording layer comprising, on said soft magnetic layer, a ferromagnetic layer of a granular structure comprising SiO 2 between crystal grains comprising cobalt (Co), the content of the SiO 2 in said ferromagnetic layer being 8 at% to 15 at%, a spacer layer selected from a group consisting of a Pd layer and a Pt layer on said ferromagnetic layer, and a layer, on said spacer layer, having no granular structure and comprising alternating films of Co or an alloy thereof and Pd or alternating films of Co or an alloy thereof and Pt, forming said ferromagnetic layer on said soft magnetic layer by sputtering in an argon gas atmosphere and then forming said layer having no granular structure by sputtering in an argon gas atmosphere at a gas pressure lower than a gas pressure used when forming said ferromagnetic layer,

said method thereby manufacturing said perpendicular magnetic recording disk comprising, on said substrate, said soft magnetic layer, said ferromagnetic layer having the granular structure, said spacer layer, and said layer having no granular structure in this order,

wherein the layer having no granular structure comprises at least two films of Co or an alloy thereof and at least two films of Pd or Pt.

7. The method of manufacturing a perpendicular magnetic recording disk according to claim 6 , wherein the content of the SiO 2 in said ferromagnetic layer is 10 at% to 15 at%.

8. The method of manufacturing a perpendicular magnetic recording disk according to claim 6 , wherein the content of the SiO 2 in said ferromagnetic layer is 12 at%.

9. The method of manufacturing a perpendicular magnetic recording disk according to claim 8 , wherein the layer having no granular structure comprises five films of Co or an alloy thereof and five films of Pd or Pt.

10. A method of manufacturing a perpendicular magnetic recording disk for use in perpendicular magnetic recording and having at least a soft magnetic layer of a material selected from a group consisting of an Fe-based material and a Co-based material on a substrate, an underlayer including Ru on said soft magnetic layer, and a magnetic recording layer on said underlayer, said method characterized by,

in a step of forming said magnetic recording layer comprising, on said underlayer, a ferromagnetic layer of a granular structure comprising SiO 2 between crystal grains comprising cobalt (Co), the content of the SiO 2 in said ferromagnetic layer being 8 at% to 15 at%, a spacer layer selected from a group consisting of a Pd layer and a Pt layer on said ferromagnetic layer, and a layer, on said spacer layer, having no granular structure and comprising alternating films of Co or an alloy thereof and Pd or alternating films of Co or an alloy thereof and Pt, forming said ferromagnetic layer on said underlayer by sputtering in an argon gas atmosphere and then forming said layer having no granular structure by sputtering in an argon gas atmosphere at a gas pressure lower than a gas pressure used when forming said ferromagnetic layer,

said method thereby manufacturing said perpendicular magnetic recording disk comprising, on said substrate, said soft magnetic layer, said underlayer, said ferromagnetic layer having the granular structure, said spacer layer, and said layer having no granular structure in this order,

wherein the layer having no granular structure comprises at least two films of Co or an alloy thereof and at least two films of Pd or Pt.

Assignments (8)
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
RELEASE OF SECURITY INTEREST AT REEL 053926 FRAME 0446 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058966/0321 →
SECURITY INTEREST Recorded Sep 29, 2020
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS AGENT
Reel/Frame 053926/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2020
From: WD MEDIA (SINGAPORE) PTE. LTD
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 053180/0398 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE TO WD MEDIA (SINGAPORE) PTE. LTD. PREVIOUSLY RECORDED ON REEL 024611 FRAME 0396. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 20, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 025008/0948 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2010
From: HOYA MAGNETICS SINGAPORE PTE LTD; HOYA CORPORATION
To: WESTERN DIGITAL CORPORATION; WD MEDIA (SINGAPORE) PTE. LTD.
Reel/Frame 024611/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2006
From: SONOBE, YOSHIAKI; UMEZAWA, TEIICHIRO; TAKASU, CHIKARA
To: HOYA CORPORATION
Reel/Frame 018211/0237 →