IP Library Granted Patent US 7,667,236
Granted Patent B2
US 7,667,236 · App. 10/588,473 · Granted Feb 23, 2010

Optimized contact design for thermosonic bonding of flip-chip devices

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Quick Facts
Patent No.
US 7,667,236
App. No.
10/588,473
Granted
Feb 23, 2010
Kind
B2
Abstract

A light emitting device (A) includes a semiconductor die ( 100 ). The semiconductor die includes: an epitaxial structure ( 120 ) arranged on a substrate ( 160 ), the epitaxial structure forming an active light generating region ( 140 ) between a first layer ( 120 n ) on a first side of the active region and having a first conductivity type, and a second layer ( 120 p ) on a second side of the active region and having a second conductivity type, the second side of the active region being opposite the first side of the active region and the second conductivity type being different that the first conductivity type; a first contact ( 180 n ) in operative electrical communication with the active region via the first layer in the epitaxial structure, the first contact being arranged on a side of the epitaxial structure opposite the substrate; a second contact ( 180 p ) in operative electrical communication with the active region via the second layer in the epitaxial structure, the second contact being arranged on a side of the epitaxial structure opposite the substrate; a first contact trace corresponding to the first contact and defined at a surface thereof distal from the substrate, the first trace including at least one area designated for bonding ( 320 n ); and, a second contact trace corresponding the second contact and defined at a surface thereof distal from the substrate, the second trace including at least one area ( 320 p ) designated for bonding. Suitably, the first contact trace is substantially enclosed within the second contact trace.

Claims (32)

1. A light emitting device including a semiconductor die, the semiconductor die comprising:

an epitaxial structure arranged on a substrate, the epitaxial structure forming an active light generating region between a first layer on a first side of the active region and having a first conductivity type and a resistivity of less than twenty ohms per square, and a second layer on a second side of the active region and having a second conductivity type, the second side of the active region being opposite the first side of the active region and the second conductivity type being different that the first conductivity type;

a first contact in operative electrical communication with the active region via the first layer in the epitaxial structure, the first contact being arranged on a side of the epitaxial structure opposite the substrate;

a second contact in operative electrical communication with the active region via the second layer in the epitaxial structure, the second contact being arranged on a side of the epitaxial structure opposite the substrate;

a first contact trace corresponding to the first contact and defined at a surface thereof distal from the substrate, the first trace including at least one area designated for bonding; and,

a second contact trace corresponding the second contact and defined at a surface thereof distal from the substrate, the second trace including at least one area designated for bonding;

wherein the first contact trace is substantially enclosed within the second contact trace.

2. The light emitting device of claim 1 , wherein the first layer of the epitaxial structure is formed between the active region and the substrate.

3. The light emitting device of claim 1 , wherein:

the first conductivity type is n-type; and,

the second conductivity type is p-type.

4. The light emitting device of claim 1 , wherein the first trace forms an open ended elongated sinuous path.

5. The light emitting device of claim 1 , wherein the light emitting device further comprises:

a support to which the semiconductor die is mounted; and,

a plurality of bumps arranged on the support, the bumps bonding the semiconductor die to the support via the first and second contacts at the areas designated for bonding in the first and second traces.

6. The light emitting device of claim 5 , wherein the bumps bond the semiconductor die to the support via a thermosonic bonding process including the application of ultrasonic energy.

7. The light emitting device of claim 1 , wherein the surface of the first contact distal from the substrate and the surface of the second contact distal from the substrate are substantially coplanar with one another.

8. A light emitting device including a semiconductor die, the semiconductor die comprising:

an epitaxial structure arranged on a substrate, the epitaxial structure forming an active light generating region between a first layer on a first side of the active region and having a first conductivity type, and a second layer on a second side of the active region and having a second conductivity type, the second side of the active region being opposite the first side of the active region and the second conductivity type being different that the first conductivity type;

a first contact in operative electrical communication with the active region via the first layer in the epitaxial structure, the first contact being arranged on a side of the epitaxial structure opposite the substrate;

a second contact in operative electrical communication with the active region via the second layer in the epitaxial structure, the second contact being arranged on a side of the epitaxial structure opposite the substrate;

a first contact trace corresponding to the first contact and defined at a surface thereof distal from the substrate; and,

a second contact trace corresponding the second contact and defined at a surface thereof distal from the substrate;

wherein the first contact trace is substantially enclosed within the second contact trace; and

wherein the first contract trace includes at least one area designated for bonding having a first surface level and the second contact trace includes at least one area designated for bonding having a second surface level, the first surface level and the second surface level being within a deformation range of a bonding gold layer.

9. The light emitting device of claim 8 , wherein the first layer of the epitaxial structure is formed between the active region and the substrate.

10. The light emitting device of claim 8 , wherein the first conductivity type is n-type and the second conductivity type is p-type.

11. The light emitting device of claim 8 , wherein the first contact trace forms an open ended elongated sinuous path.

12. The light emitting device of claim 8 , wherein the light emitting device further comprises:

a support to which the semiconductor die is mounted; and,

a plurality of bumps bonding the semiconductor die to the support via the first and second contacts at the areas designated for bonding in the first and second contact traces.

13. The light emitting device of claim 12 , wherein the bumps bond the semiconductor die to the support via a thermosonic bonding process including the application of ultrasonic energy.

Assignments (8)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 059034 FRAME: 0469. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jan 25, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 066372/0590 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER 10841994 TO PATENT NUMBER 11570872 PREVIOUSLY RECORDED ON REEL 058982 FRAME 0844. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Jan 19, 2024
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 066355/0455 →
SECURITY INTEREST Recorded Feb 11, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NETWORKS INC.; FORUM, INC.
To: ATLANTIC PARK STRATEGIC CAPITAL FUND, L.P., AS COLLATERAL AGENT
Reel/Frame 059034/0469 →
SECURITY AGREEMENT Recorded Feb 2, 2022
From: HUBBELL LIGHTING, INC.; LITECONTROL CORPORATION; CURRENT LIGHTING SOLUTIONS, LLC; DAINTREE NEETWORKS INC.; FORUM, INC.
To: ALLY BANK, AS COLLATERAL AGENT
Reel/Frame 058982/0844 →
CHANGE OF NAME Recorded Apr 9, 2019
From: GELCORE, LLC
To: LUMINATION, LLC
Reel/Frame 048830/0474 →
CHANGE OF NAME Recorded Apr 9, 2019
From: LUMINATION, LLC
To: GE LIGHTING SOLUTIONS, LLC
Reel/Frame 048832/0057 →
CHANGE OF NAME Recorded Apr 9, 2019
From: GE LIGHTING SOLUTIONS, LLC
To: CURRENT LIGHTING SOLUTIONS, LLC
Reel/Frame 048840/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2006
From: ELIASHEVICH, IVAN; VENUGOPALAN, HARI S.; GAO, XIANG; SACKRISON, MICHAEL J.
To: GELCORE LLC
Reel/Frame 018167/0083 →