IP Library Granted Patent US 7,361,790
Granted Patent B2
US 7,361,790 · App. 10/588,623 · Granted Apr 22, 2008

Process for preparing 1,3-dichloroacetone

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Quick Facts
Patent No.
US 7,361,790
App. No.
10/588,623
Granted
Apr 22, 2008
Kind
B2
Abstract

Epichlorohydrin is produced from acetone by (1) chlorinating acetone to form monochloroacetone; (2) disproportionating the monochloroacetone in the presence of a platinum catalyst, a strong acid and preferably a chloride source (for example, added as a salt or from hydrolysis of monochloroacetone) and some water to produce acetone and 1,3-dichloroacetone; (3) hydrogenating the 1,3-dichloroacetone in the presence of a catalyst to produce 1,3-dichlorohydrin; and (4) cyclizing the 1,3-dichlorohydrin with a base to produce epichlorohydrin.

Claims (11)

1. A process for producing 1,3-dichloroacetone which comprises (1) chlorinating acetone to form monochloroacetone, and

(2) disproportionating the monochloroacetone in the presence of a platinum catalyst, a chloride source, water and, optionally, a strong acid to produce acetone and 1,3-dichloroacetone.

2. The process of claim 1 wherein the platinum catalyst is selected from the group consisting of PtCl 4 −2 , PtO 2 , chloroplatinic acid, ammonium chloroplatinate, and polyamine platinum salts.

3. The process of claim 1 wherein the strong acid is hydrochloric acid.

4. A process for producing epichlorohydrin which comprises (1) chlorinating acetone to form monochloroacetone; (2) disproportionating the monochloroacetone in the presence of a platinum catalyst, a chloride source, water and, optionally, a strong acid to produce acetone and 1,3-dichloroacetone; (3) hydrogenating the 1,3-dichloroacetone in the presence of a catalyst to produce 1,3-dichlorohydrin; and (4) cyclizing the 1,3-dichlorohydrin with a base to produce epichlorohydrin.

5. The process of claim 4 wherein the hydrogenating agent is molecular hydrogen, an alcohol, or a combination thereof.

6. The process of claim 4 wherein the catalyst is a heterogeneous transition metal-containing catalyst.

7. The process of claim 4 wherein the hydrogenating agent is molecular hydrogen.

8. The process of claim 4 wherein the 1,3-dichloroacetone produced in step (2) is hydrogenated without removing a chlorine atom through the formation of HCl.

9. The process of claim 4 wherein the 1,3-dichlorohydrin produced in step (3) is cyclized to produce epichlorohydrin by contacting it with a strong base.

10. The process of claim 4 wherein the strong base is an aqueous alkali metal hydroxide.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2015
From: DOW GLOBAL TECHNOLOGIES LLC
To: BLUE CUBE IP LLC
Reel/Frame 035887/0193 →
CORRECTIVE ASSIGNMENT TO CORRECT THE DOW GLOBAL TECHNOLOGIES LLC WAS ENTERED IN ERROR AS A CONVEYING PARTY. THE ONLY CONVEYING PARTY IS DOW GLOBAL TECHNOLOGIES INC. PREVIOUSLY RECORDED ON REEL 033102 FRAME 0936. ASSIGNOR(S) HEREBY CONFIRMS THE CONVEYING PARTY IS DOW GLOBAL TECHNOLOGIES INC.. Recorded Jul 23, 2014
From: DOW GLOBAL TECHNOLOGIES INC.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 033390/0710 →
CHANGE OF NAME Recorded Jun 6, 2014
From: DOW GLOBAL TECHNOLOGIES INC.; DOW GLOBAL TECHNOLOGIES LLC
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 033102/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2008
From: DETTLOFF, MARVIN L.; NULL, MARTY J.
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 020576/0282 →