IP Library Granted Patent US 7,941,903
Granted Patent B2
US 7,941,903 · App. 10/589,189 · Granted May 17, 2011

Carbon fiber precursor fiber bundle, production method and production device therefor, and carbon fiber and production method therefor

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Quick Facts
Patent No.
US 7,941,903
App. No.
10/589,189
Granted
May 17, 2011
Kind
B2
Abstract

There are provided a carbon fiber precursor fiber bundle which permits easy bundling of a plurality of small tows into one bundle, is provided with a dividing capability to divide into the original small tows spontaneously at the time of firing, and is suitable for obtaining a carbon fiber that is excellent in productivity and quality, and a production method and a production apparatus of the carbon fiber precursor fiber bundle, and an excellent carbon fiber and a production method thereof. A production apparatus of a carbon fiber precursor fiber bundle, comprising an intermingling device that comprises a yarn channel having a flat rectangular section through which a plurality of small tows can pass in a manner adjacent to each other and a plurality of air jet holes disposed with predetermined intervals along the long side direction of the flat rectangle and having the openings thereof in the yarn channel.

Claims (16)

1. A production apparatus of a carbon fiber precursor fiber bundle, comprising:

a first intermingling device that comprises a yarn channel having a circular section capable of passing a small tow and that comprises one or more air jet holes for jetting out air into the yarn channel; and

a second intermingling device that comprises a second yarn channel having a flat rectangular section capable of passing a plurality of small tows which are adjacent to each other and that comprises a plurality of air jet holes which are disposed with a predetermined interval along the long side direction of this flat rectangle and which open into the second yarn channel.

2. The production apparatus of a carbon fiber precursor fiber bundle according to claim 1 , wherein the second intermingling device further comprises a groove which extends along the lengthwise direction of the second yarn channel thereof and which opens into the second yarn channel at a position where the plurality of small tows are adjacent to each other.

3. The production apparatus of a carbon fiber precursor fiber bundle according to claim 2 , wherein the air jet holes of the second intermingling device open only into the groove.

4. The production apparatus of a carbon fiber precursor fiber bundle according to claim 2 , wherein the groove has a sectional shape of a part of a circle, and the diameter of the circle is 2 mm or more and 10 mm or less, and the depth of the groove is 1.5 mm or more and 4 mm or less.

5. The production apparatus of a carbon fiber precursor fiber bundle according to claim 2 , wherein the groove has a trapezoidal sectional shape, and the dimension of the long side of the trapezoidal groove section is 2 mm or more and 10 mm or less, and the dimension of the short side corresponding to the groove bottom is 1.5 mm or more and 6 mm or less.

6. A production apparatus of a carbon fiber precursor fiber bundle, comprising:

a first intermingling device that comprises a yarn channel having a flat rectangular section capable of passing a small tow and that comprises one or more air jet holes for jetting out air into the yarn channel; and

a second intermingling device that comprises a second yarn channel having a flat rectangular section capable of passing a plurality of small tows which are adjacent to each other and that comprises a plurality of air jet holes which are disposed with a predetermined interval along the long side direction of this flat rectangle and which open into the second yarn channel, and

wherein the second intermingling device comprises a groove which extends along the lengthwise direction of the second yarn channel and which opens into the second yarn channel at a position where the plurality of small tows are adjacent to each other,

wherein the groove has a trapezoidal or semicircular form.

7. A production apparatus of a carbon fiber precursor fiber bundle, comprising:

an intermingling device that comprises a yarn channel having a flat rectangular section capable of passing a plurality of small tows which are adjacent to each other and that comprises a plurality of air jet holes which are disposed with a predetermined interval along the long side direction of the flat rectangle and which open into the yarn channel, and

a groove which extends along the lengthwise direction of the yarn channel and which opens into the yarn channel at a position where the plurality of small tows are adjacent to each other,

wherein the groove has a sectional shape of a part of a circle, and the diameter of the circle is 2 mm or more and 10 mm or less, and the depth of the groove is 1.5 mm or more and 4 mm or less.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2008
From: IKEDA, KATSUHIKO; SHIMOZAWA, NOBUYUKI; KUNISAWA, TAKAHIKO; KAWAMURA, ATSUSHI
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 021162/0912 →