Gas discharge display panel
View Patent ↗A gas discharge display panel exhibits a favorable display performance by increasing a wall charge retaining property, controlling a discharge delay for optimal image display, and reducing the discharge starting voltage. A PDP can exhibit enhanced display quality by improving a secondary electron emission factor γ compared to conventional cases and lowering the discharge starting voltage to widen the driving margin. A manufacturing method for a gas discharge display panel can reduce the exhaustion time in the sealing exhaustion process, and driving circuit component costs are reduced. In a gas discharge display panel, a protective layer includes a first and a second protective film, the second protective film is formed on at a least part of a surface of the first protective film. The first protective film has a larger impurity content than the second protective film.
1. A gas discharge display panel comprising a substrate display electrodes, a dielectric layer, and a protective layer, the dielectric layer and the protective layer being formed in the stated order on a surface of the substrate, wherein the protective layer has a first protective film and a second protective film, the second protective film is formed on a surface of the first protective film so that, under each of the display electrodes, at least part of the surface of the first protective film is exposed, and the first protective film has a larger impurity content than the second protective film.
2. The gas discharge display panel of claim 1 , wherein the second protective film is formed on an entirety of the surface of the first protective film.
3. The gas discharge display panel of claim 1 , wherein each of the first protective film and the second protective contains at least one metal oxide material selected from the group consisting of MgO, CaO, BaO, SrO, MgNO, and ZnO.
4. The gas discharge display panel of claim 3 , wherein each of the first protective film and the second protective film contains MgO.
5. The gas discharge display panel of claim 1 , wherein a film thickness of the second protective film is in a range of 10 nm to 1 μm inclusive.
6. The gas discharge display panel of claim 1 , wherein a film thickness of the second protective film is in a range of 10 nm to 100 nm inclusive.
7. The gas discharge display panel of claim 1 , wherein the impurity contained in the first protective film is at least one of H, Cl, F, Si, Ge, and Cr.
8. The gas discharge display panel of claim 1 , wherein the impurity content of the first protective film is in a range of 10 ppm to 10000 ppm inclusive.
9. The gas discharge display panel of claim 1 , wherein the second protective film is formed in one of island-like formation or in stripe formation.
10. A gas discharge display panel comprising a substrate, display electrodes, a dielectric layer, a protective layer, the dielectric layer and the protective layer being formed in the stated order on a surface of the substrate, wherein
the protective layer has a first protective film and a second protective film, the second protective film is formed on a surface of the first protective film so that, under each of the display electrodes, at least part of the surface of the first protective film is exposed, and the first protective film has a larger impurity content than the second protective film, and
an area ratio of an overlapping part of the second protective film with the first protective film under the display electrodes is in a range of 10% to 90% inclusive.
11. A gas discharge display panel comprising a substrate, a dielectric layer, and a protective layer, the dielectric layer and the protective layer being formed in the stated order on a surface of the substrate, wherein
the protective layer has a first protective film and a second protective film, the second protective film is formed on at least part of a surface of the first protective film, and the first protective film has a larger impurity content than the second protective film,
each of the first protective film and the second protective film contains at least one metal oxide material selected from the group consisting of MgO, CaO, BaO, SrO, MgNO, and ZnO, and
the first protective film contains BaO, and the second protective film contains MgO.
12. A manufacturing method of a gas discharge display panel, the manufacturing method comprising:
a display-electrode forming step of forming a plurality of pairs of display electrodes on a first substrate;
a dielectric-layer forming step of forming a dielectric layer to cover the pairs of display electrodes;
a protective-layer forming step of forming a protective layer on a surface of the dielectric layer; and
a substrate-arranging step of arranging a second substrate to oppose the first substrate with a distance therebetween, wherein
in the protective-layer forming step, the protective layer is formed by forming a first protective layer on the surface of the dielectric layer under a condition where an atmospheric air is blocked, and then by forming a second protective film on a surface of the first protective film so that, under each of display electrodes, at least part of the surface of the first protective film is exposed under the condition where an atmospheric air is blocked, the first protective film having a larger impurity content than the second protective layer.
13. The manufacturing method of claim 12 , wherein in the protective-layer forming step, at least one of the first protective film and the second protective film is formed using a sputtering method.