IP Library Granted Patent US 7,766,084
Granted Patent B2
US 7,766,084 · App. 10/595,878 · Granted Aug 3, 2010

Downhole tool

Assignee: Churchill Drilling Tools Limited
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Quick Facts
Patent No.
US 7,766,084
App. No.
10/595,878
Granted
Aug 3, 2010
Kind
B2
Abstract

A downhole tool ( 10 ) comprises a body ( 12 ) defining a bore. The body includes a valve arrangement ( 18 ) including flow ports ( 24 ) in the wall of the body. The ports may be opened or closed. In addition, a variable flow restriction ( 30 ) is provided in the bore ( 14 ), the degree of restriction tending to decrease as flow across the restriction increases. The variable flow restriction may be utilized to actuate the valve arrangement.

Claims (43)

1. A downhole tool comprising:

a body adapted to be incorporated in a string of tubing for carrying fluid from surface towards a distal end of the string, the body defining a bore and comprising a valve arrangement including at least one flow port in the wall of the body and whereby the port may be selectively opened and sealed closed; and

a variable flow restriction in the bore responsive to flow from surface towards the distal end of the string through the tubing, the degree of restriction tending to decrease as flow across the restriction increases, wherein the variable flow restriction is adapted to create a pressure differential and the resulting force utilised to actuate the valve arrangement, and wherein the variable flow restriction is positioned upstream of the flow port.

2. The tool of claim 1 , wherein the valve arrangement is biased towards an open configuration.

3. The tool of claim 1 , wherein valve arrangement is biased towards a closed configuration.

4. The tool of claim 1 , wherein the valve arrangement is initially retained in one of an open configuration and a closed configuration.

5. The tool of claim 4 , wherein after release from the initial configuration the valve arrangement tends to move to the other configuration.

6. The tool of claim 1 , wherein the valve arrangement includes control means for at least one of controlling the sequence of operation of the valve arrangement and controlling the response of the valve arrangement to actuation forces.

7. The tool of claim 1 , wherein the valve arrangement is adapted to be actuated by a differential fluid pressure acting across at least one flow restriction in the bore.

8. The tool of claim 7 , wherein said flow restriction is provided, at least in part, by at least one of:

the variable flow restriction;

further flow restriction; and

a combination of the variable flow restriction and the further flow restriction.

9. The tool of claim 8 , wherein the further flow restriction is one of a fixed restriction and a variable restriction.

10. The tool of claim 8 , wherein the further flow restriction is provided as a separate unit adapted to be selectively located in the body.

11. The tool of claim 8 , wherein the further flow restriction is provided above said variable flow restriction.

12. The tool of claim 1 , wherein the variable flow restriction features a tight configuration in which the restriction substantially closes the body bore.

13. The tool of claims 12 , wherein in the tight configuration the variable flow restriction is configured to permit pressure equalisation thereacross.

14. The tool of claim 1 , wherein the variable flow restriction features a tight configuration in which the flow restriction allows flow through the bore.

15. The tool of claim 1 , wherein the variable flow restriction is integral with the body.

16. The tool of claim 1 , wherein the variable flow restriction is provided as a separate unit adapted to be selectively located in the body.

17. A method of controlling flow between a tubular downhole string and a surrounding annulus, the method comprising:

providing a valve arrangement in a tubular downhole string, the valve arrangement having a flow port providing fluid communication between the string bore and the surrounding annulus and a variable flow restriction positioned upstream of the flow port;

pumping fluid through the string;

utilising the variable flow restriction to create a pressure differential and utilising the resulting force to actuate the valve arrangement

selectively configuring the valve arrangement to open the flow port;

selectively configuring the valve arrangement to close the flow port; and

increasing the flow rate through the flow restriction to decrease the degree of restriction provided by the flow restriction.

18. The method of claim 17 , comprising biasing the valve arrangement such that the port is normally open.

19. The method of claim 17 , comprising initially retaining the valve arrangement in one of an open configuration and a closed configuration.

20. The method of claim 17 , comprising actuating the valve arrangement by a differential fluid pressure acting across at least one further flow restriction in the bore.

21. The method of claim 20 , comprising providing a further flow restriction as a separate unit and dropping the further flow restriction into the body.

22. The method of claim 17 , comprising configuring the variable flow restriction to close the body bore.

23. The method of claim 17 , comprising utilising the variable flow restriction to direct substantially all of the fluid flowing into the tool through the flow port.

24. A fluid actuated tool comprising:

a body comprising a valve arrangement including at least one flow port in a wall of the body and whereby the port may be selectively opened and closed; and

a flow restriction operatively associated with the valve arrangement and upstream of the at least one flow port whereby fluid flow through the restriction creates a valve-actuating force and whereby the flow restriction has a variable, flow-related configuration.

25. The tool of claim 24 , wherein the restriction is adapted to reconfigure to define a larger flow area on experiencing a pressure differential force above a predetermined level.

26. The tool of claim 25 , wherein part of the restriction is spring-mounted, such that the part moves when the differential pressure force acting on the part overcomes the spring force.

27. The tool of claim 26 , wherein movement of the part is damped.

28. A downhole tool comprising:

a body adapted to be incorporated in a string of tubing for carrying fluid from surface towards a distal end of the string, the body defining a bore and comprising a valve arrangement including at least one flow port in the wall of the body and whereby the port may be selectively maintained open and closed; and

a variable flow restriction in the bore responsive to flow from surface towards the distal end of the string through the tubing, the degree of restriction tending to decrease as flow across the restriction increases, wherein the variable flow restriction is adapted to create a pressure differential and the resulting force utilised to actuate the valve arrangement and wherein the variable flow restriction is positioned upstream of the flow port.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Oct 21, 2022
From: CHURCHILL DRILLING TOOLS LTD.
To: CORETRAX GLOBAL LIMITED
Reel/Frame 061498/0942 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2006
From: CHURCHILL, ANDREW PHILLIP
To: CHURCHILL DRILLING TOOLS LIMITED
Reel/Frame 017986/0189 →
Priority Claims (2)
GB 0326867.9 · Nov 17, 2003 · national
GB 0402858.5 · Feb 10, 2004 · national
Continuity (1)
Related Publication 20070181313A1 · Aug 9, 2007