IP Library Granted Patent US 7,781,094
Granted Patent B2
US 7,781,094 · App. 10/595,881 · Granted Aug 24, 2010

Microporous composite membrane and its production method and use

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Quick Facts
Patent No.
US 7,781,094
App. No.
10/595,881
Granted
Aug 24, 2010
Kind
B2
Abstract

A microporous composite membrane obtained by coating at least one surface of a microporous polyolefin membrane with a solution of a gelable fluororesin in a mixed solvent of a good solvent for the fluororesin, and a poor solvent having a dipole moment of 1.8 Debye or less and drying to form a porous coating layer of the above fluororesin has cylindrical penetrating pores formed in the above coating layer, with well-balanced permeability, adhesion to electrodes, mechanical strength, heat shrinkage resistance, shutdown properties and meltdown properties.

Claims (1)

1. A method for producing a microporous composite membrane comprising a porous coating layer for having excellent adhesion to electrodes without deteriorating permeability, comprising the steps of (1) coating at least one surface of a microporous polyolefin membrane with a solution of a gelable fluororesin in a mixed solvent of a good solvent for said fluororesin and a poor solvent having a dipole moment of 1.8 Debye or less and a higher boiling point than that of said good solvent, such that the resultant porous coating layer of said fluororesin has a thickness of 0.4-1.0 μm, said fluororesin being a hexafluoropropylene-vinylidene fluoride copolymer, and (2) heating it to evaporate said good solvent earlier than said poor solvent, so that said porous coating layer has cylindrical penetrating pores, which are fine pores penetrating substantially perpendicularly from openings to a surface in contact with said microporous polyolefin membrane while keeping circular cross sections of substantially the same diameters, and have a larger average diameter than the maximum pore diameter of said microporous polyolefin membrane.

Assignments (7)
MERGER Recorded Sep 15, 2017
From: TORAY BATTERY SEPARATOR FILM CO., LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 043968/0447 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNEE PREVIOUSLY RECORDED ON REEL 029093 FRAME 0799. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Nov 5, 2012
From: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 029244/0438 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECT THE ADDRESS OF THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 029068 FRAME 0551. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Oct 8, 2012
From: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
To: TORAY BATTERY SEPARATOR FILM GODO KAISHA
Reel/Frame 029093/0799 →
CHANGE OF NAME Recorded Oct 3, 2012
From: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 029068/0551 →
CHANGE OF ADDRESS Recorded Apr 28, 2011
From: TONEN CHEMICAL CORPORATION
To: TONEN CHEMICAL CORPORATION
Reel/Frame 026190/0033 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2011
From: TONEN CHEMICAL CORPORATION
To: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
Reel/Frame 026194/0128 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2006
From: YAMADA, KAZUHIRO; KONO, KOICHI
To: TONEN CHEMICAL CORPORATION
Reel/Frame 017635/0407 →