Thermoplastic moulding compounds exhibiting improved chemical resistance
The present invention relates to thermoplastic molding compositions comprising a mixture of (A) from 30 to 69% by weight, based on the sum of components (A), (B) and (C), of a methyl methacrylate polymer, (B) from 30 to 69% by weight, based on the sum of components (A), (B) and (C), of a copolymer obtainable by polymerizing a styrenic monomer and a vinyl cyanide, and (C) from 1 to 40% by weight, based on the sum of components (A), (B) and (C), of a graft copolymer obtainable from (C1) from 60 to 90% by weight, based on (C), of a core obtainable by polymerizing a 1,3-diene and a styrenic monomer, (C2) from 5 to 20% by weight, based on (C), of a first graft shell, and (C3) from 5 to 20% by weight, based on (C), of a second graft shell composed of an alkyl (meth)acrylate polymer, with the proviso that the ratio of (C2) to (C3) is in the range from 2:1 to 1:2.
1. A thermoplastic molding composition, comprising a mixture of
(A) from 30 to 69% by weight, based on the sum of components (A), (B) and (C), of a methyl methacrylate polymer obtainable by polymerizing a mixture consisting of
(A1) from 90 to 100% by weight, based on (A), of methyl methacrylate, and
(A2) from 0 to 10% by weight, based on (A), of a C 1 -C 8 -alkyl ester of acrylic acid, and
(B) from 30 to 69% by weight, based on the sum of components (A), (B) and (C), of a copolymer obtainable by polymerizing a mixture consisting of
(B1) from 75 to 88% by weight, based on (B), of a styrenic monomer and
(B2) from 12 to 25% by weight, based on (B), of a vinyl cyanide
and
(C) from 1 to 40% by weight, based on the sum of components (A), (B) and (C), of a graft copolymer obtainable from
(C1) from 60 to 90% by weight, based on (C), of a core obtainable by polymerizing a monomer mixture consisting of
(C11) from 65 to 90% by weight, based on (C1), of a 1,3-diene and
(C12) from 10 to 35% by weight, based on (C1), of a styrenic monomer
and
(C2) from 5 to 20% by weight, based on (C), of a first graft shell and
(C3) from 5 to 20% by weight, based on (C), of a second graft shell obtainable by polymerizing a monomer mixture consisting of
(C31) from 70 to 98% by weight, based on (C3), of a C 1 -C 8 -alkyl ester of methacrylic acid and
(C32) from 2 to 30% by weight, based on (C3), of a C 1 -C 8 -alkyl ester of acrylic acid
and
(D) optionally, customary additives in amounts of up to 20% by weight, based on the sum of components (A), (B) and (C),
with the proviso that the weight ratio of (C2) to (C3) is in the range from 2:1 to 1:2,
wherein the first graft shell (C2) is obtainable by polymerizing a monomer mixture consisting of
(C21) from 30 to 35% by weight, based on (C2), of a styrenic monomer,
(C22) from 63 to 70% by weight, based on (C2), of a C 1 -C 8 -alkyl ester of methacrylic acid and
(C23) from 0 to 20% by weight, based on (C2), of a crosslinking monomer.
2. The thermoplastic molding composition according to claim 1 , wherein the refractive index (n D −C 2 ) of the first graft shell (C2) is greater than the refractive index (n D −C 3 ) of the second graft shell (C3), and the refractive index (n D −C 2 C 3 ) of the overall graft shell is less than the refractive index (n D −C 1 ) of the core (C1), and the magnitude of the difference of the refractive index (n D −C) of the overall component (C) and the refractive index (n D −AB) of the overall matrix of components (A) and (B) is less than or equal to 0.02.
3. The thermoplastic molding composition according to claim 1 , wherein the first graft shell (C2) is obtainable by polymerizing a monomer mixture consisting of
(C21) from 31 to 35% by weight, based on (C2), of a styrenic monomer,
(C22) from 63 to 68% by weight, based on (C2), of a C 1 -C 8 -alkyl ester of methacrylic acid and
(C23) from 1 to 2% by weight, based on (C2), of a crosslinking monomer.
4. The thermoplastic molding composition according to claim 1 , wherein the magnitude of the difference between the refractive index (n D −C 2 C 3 ) of the overall graft shell of the graft copolymer C and the refractive index (n D −C 1 ) of the core (C1) is less than 0.06.
5. The thermoplastic molding composition according to claim 1 , wherein the styrenic monomer used is styrene.
6. The thermoplastic molding composition according to claim 1 , wherein the graft copolymer (C) has a swelling index SI of from 10 to 40.
7. A process for producing thermoplastic molding compositions according to claim 1 , which comprises
(A) from 30 to 69% by weight, based on the sum of components (A), (B) and (C), of a methyl methacrylate polymer obtainable by polymerizing a mixture consisting of
(A1) from 90 to 100% by weight, based on (A), of methyl methacrylate, and
(A2) from 0 to 10% by weight, based on (A), of a C 1 -C 8 -alkyl ester of acrylic acid, and
(B) from 30 to 69% by weight, based on the sum of components (A), (B) and (C), of a copolymer obtainable by polymerizing a mixture consisting of
(B1) from 75 to 88% by weight, based on (B), of a styrenic monomer and
(B2) from 12 to 25% by weight, based on (B), of a vinyl cyanide
and
(C) from 1 to 40% by weight, based on the sum of components (A), (B) and (C), of a graft copolymer obtainable from
(C1) from 60 to 90% by weight, based on (C), of a core obtainable by polymerizing a monomer mixture consisting of
(C11) from 65 to 90% by weight, based on (C1), of a 1,3-diene and
(C12) from 10 to 35% by weight, based on (C1), of a styrenic monomer
and
(C2) from 5 to 20% by weight, based on (C), of a first graft shell obtainable by polymerizing a monomer mixture consisting of
(C21) from 30 to 35% by weight, based on (C2), of a styrenic monomer,
(C22) from 63 to 70% by weight, based on (C2), of a C 1 -C 8 -alkyl ester of methacrylic acid and
(C23) from 0 to 2% by weight, based on (C2), of a crosslinking monomer
and
(C3) from 5 to 20% by weight, based on (C), of a second graft shell obtainable by polymerizing a monomer mixture consisting of
(C31) from 70 to 98% by weight, based on (C3), of a C 1 -C 8 -alkyl ester of methacrylic acid and
(C32) from 2 to 30% by weight, based on (C3), of a C 1 -C 8 -alkyl ester of acrylic acid
and
(D) optionally, customary additives in amounts of up to 20% by weight, based on the sum of components (A), (B) and (C),
with the proviso that the weight ratio of (C2) to (C3) is in the range from 2:1 to 1:2,
by mixing components (A), (B), (C) and, where present, (D) in the melt.
8. A molding comprising the thermoplastic molding composition according to claim 1 .
9. The thermoplastic molding composition according to claim 2 , wherein the first graft shell (C2) is obtainable by polymerizing a monomer mixture consisting of
(C21) from 31 to 35% by weight, based on (C2), of a styrenic monomer,
(C22) from 63 to 68% by weight, based on (C2), of a C 1 -C 8 -alkyl ester of methacrylic acid and
(C23) from 1 to 2% by weight, based on (C2), of a crosslinking monomer.
10. The thermoplastic molding composition according to claim 2 , wherein the magnitude of the difference between the refractive index (n D −C 2 C 3 ) of the overall graft shell of the graft copolymer C and the refractive index (n D −C 1 ) of the core (C1) is less than 0.06.
11. The thermoplastic molding composition according to claim 3 , wherein the magnitude of the difference between the refractive index (n D −C 2 C 3 ) of the overall graft shell of the graft copolymer C and the refractive index (n D −C 1 ) of the core (C1) is less than 0.06.
12. The thermoplastic molding composition according to claim 2 , wherein the styrenic monomer used is styrene.
13. The thermoplastic molding composition according to claim 3 , wherein the styrenic monomer used is styrene.
14. The thermoplastic molding composition according to claim 4 , wherein the styrenic monomer used is styrene.