IP Library Granted Patent US 8,006,909
Granted Patent B2
US 8,006,909 · App. 10/597,781 · Granted Aug 30, 2011

Methods of forming and detecting non-visible marks and articles marked in accordance with the methods

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Quick Facts
Patent No.
US 8,006,909
App. No.
10/597,781
Granted
Aug 30, 2011
Kind
B2
Abstract

The present invention provides methods of forming and detecting non-visible marks and articles marked in accordance with the methods. In accordance with the methods of the invention, a marking material is applied to a substrate to form a mark that is contrastable from the substrate in one or more regions of the infrared portion of the electromagnetic spectrum. The mark is covered with a film, which can be a bonded coating or a non-bonded covering sheet, that comprises an amount of one or more inorganic pigments such that the film appears opaque in the visible portion of the electromagnetic spectrum but is sufficiently transmissive in one or more regions of the infrared portion of the electromagnetic spectrum to facilitate the detection of the mark covered by the film. The non-visible marks can be applied to articles such as automobile parts, aircraft parts and other articles of manufacture to deter counterfeiting.

Claims (68)

1. A method of forming an infrared detectable mark on a substrate comprising:

forming the mark on the substrate using a laser marking system and a laser marking composition comprising an infrared reflective inorganic pigment, wherein the infrared reflective inorganic pigment causes the mark to reflect radiation at a predetermined wavelength within the range of 0.75 μm to 40 μm at a sufficiently different level than the substrate adjacent to the mark such that the mark can be discerned from the substrate at the predetermined wavelength; and

applying a cover coating material comprising an inorganic pigment that is different than the infrared reflective inorganic pigment in the laser marking composition over the mark and over at least a portion of the substrate adjacent to the mark to form a cover coat, wherein the cover coat is in the form of a film selected from the group consisting of paint films, porcelain enamel coating films, glass enamel coating films, extruded plastic films and laminated plastic films, wherein the cover coat appears substantially opaque in the visible portion of the electromagnetic spectrum such that it conceals the mark covered by the cover coat in the visible portion of the electromagnetic spectrum but is sufficiently transmissive of radiation emitted at the predetermined wavelength such that the mark can be discerned from the substrate through the cover coat at the predetermined wavelength.

2. The method according to claim 1 wherein the substrate is a surface of a part for installation in a land vehicle or aircraft.

3. The method according to claim 1 wherein the substrate is a primer coat layer applied to a surface of an article.

4. The method according to claim 1 wherein the infrared reflective inorganic pigment is one or more selected from the group consisting of:

Mn 2 V 2 O 7 ;

M1 x MnO y , where M1 is calcium, strontium, barium, magnesium, yttrium and/or an element selected from the Lanthanide series of the Periodic Table of the Elements, x is a number from about 0.01 to about 99, and y is greater than or equal to X+1 and less than or equal to X+2 and designates the number of oxygen atoms required to maintain electroneutrality;

Bi 2 Mn 4 O 10 ;

solid solutions having a corundum-hematite crystalline structure comprising iron oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, chrome, cobalt, gallium, indium, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc; and

solid solutions having a corundum-hematite crystalline structure comprising chrome oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, cobalt, gallium, indium, iron, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc.

5. The method according to claim 1 wherein the average particle size of the inorganic pigment in the cover coating material is from about 0.02 μm to about 15 μm.

6. The method according to claim 1 wherein the average particle size of the inorganic pigment in the cover coating material is from about 0.1 μm to about 0.5 μm.

7. The method according to claim 1 wherein the mark is in the form of a machine-readable code.

8. The method according to claim 1 wherein the inorganic pigment in the cover coating material is doped with one or more elements such that the inorganic pigment provides a uniquely identifiable spectral curve.

9. The method according to claim 1 wherein the cover coating material comprises two or more different inorganic pigments that together provide a uniquely identifiable spectral curve.

10. A method of forming an infrared detectable mark on a substrate comprising:

applying a marking material comprising an infrared reflective inorganic pigment to the substrate to form the mark;

applying a contrast marking material to the substrate to form a contrast mark proximal to the mark, wherein the infrared reflective inorganic pigment causes the mark to reflect radiation at a predetermined wavelength within the range of from about 0.75 μm to about 40 μm at a sufficiently different level than the contrast mark such that the mark can be discerned from the contrast mark at the predetermined wavelength, wherein at least one of the mark and the contrast mark is formed using a laser marking system; and

applying a cover coating material comprising an inorganic pigment that is different than the infrared reflective inorganic pigment in the marking material over the mark and the contrast mark to form a cover coat, wherein the cover coat is in the form of a film selected from the group consisting of paint films, porcelain enamel coating films, glass enamel coating films, extruded plastic films and laminated plastic films, wherein the cover coat appears substantially opaque in the visible portion of the electromagnetic spectrum such that it conceals both the mark and the contrast mark covered by the cover coat in the visible portion of the electromagnetic spectrum but is sufficiently transmissive of radiation emitted at the predetermined wavelength such that the mark can be discerned from the contrast mark through the cover coat at the predetermined wavelength.

11. The method according to claim 10 wherein the substrate is a surface of an article.

12. The method according to claim 10 wherein the substrate is a base coat layer applied to a surface of an article.

13. The method according to claim 10 wherein the infrared reflective inorganic pigment is one or more selected from the group consisting of:

Mn 2 V 2 O 7 ;

M1 x MnO y , where M1 is calcium, strontium, barium, magnesium, yttrium and/or an element selected from the Lanthanide series of the Periodic Table of the Elements, x is a number from about 0.01 to about 99, and y is greater than or equal to X+1 and less than or equal to X+2 and designates the number of oxygen atoms required to maintain electroneutrality;

Bi 2 Mn 4 O 10 ;

solid solutions having a corundum-hematite crystalline structure comprising iron oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, chrome, cobalt, gallium, indium, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc; and

solid solutions having a corundum-hematite crystalline structure comprising chrome oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, cobalt, gallium, indium, iron, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc.

14. The method according to claim 10 wherein the average particle size of the inorganic pigment in the cover coating material is from about 0.02 μm to about 15 μm.

15. The method according to claim 10 wherein the average particle size of the inorganic pigment in the cover coating material is from about 0.1 μm to about 0.5 μm.

16. The method according to claim 10 wherein the substrate is selected from the group consisting of metal, glass, wood, plastic and ceramic.

17. The method according to claim 10 wherein the mark is in the form of a bar code.

18. The method according to claim 10 wherein the inorganic pigment in the cover coating material is doped with one or more elements such that the inorganic pigment provides a uniquely identifiable spectral curve.

19. The method according to claim 10 wherein the cover coating material comprises two or more different inorganic pigments that together provide a uniquely identifiable spectral curve.

20. The method according to claim 10 wherein the contrast marking material comprises an infrared reflective inorganic pigment that is different from the infrared reflective organic pigment in the marketing material.

21. The method according to claim 20 wherein the infrared reflective inorganic pigment in the contrast marking material is one or more selected from the group consisting of:

Mn 2 V 2 O 7 ;

M1 x MnO y , where M1 is calcium, strontium, barium, magnesium, yttrium and/or an element selected from the Lanthanide series of the Periodic Table of the Elements, x is a number from about 0.01 to about 99, and y is greater than or equal to X+1 and less than or equal to X+2 and designates the number of oxygen atoms required to maintain electroneutrality;

Bi 2 Mn 4 O 10 ;

solid solutions having a corundum-hematite crystalline structure comprising iron oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, chrome, cobalt, gallium, indium, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc; and

solid solutions having a corundum-hematite crystalline structure comprising chrome oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, cobalt, gallium, indium, iron, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc.

22. A method of forming an infrared detectable mark on a substrate comprising:

applying a marking material comprising an infrared reflective inorganic pigment to the substrate to form the mark;

applying a masking material over a least a portion of the mark and, optionally, over a portion of the substrate, to form a mask, wherein the infrared reflective inorganic pigment causes the mark to reflect radiation at a predetermined wavelength within the range of 0.75 μm to 40 μm at a sufficiently different level than the mask such that the mark can be discerned from the mask at the predetermined wavelength, wherein at least one of the mark and the mask is formed using a laser marking system; and

applying a cover coating material comprising an inorganic pigment that is different than the infrared reflective inorganic pigment in the marking material over the mark and the mask to form a cover coat, wherein the cover coat is in the form of a film selected from the group consisting of paint films, porcelain enamel coating films, glass enamel coating films, extruded plastic films and laminated plastic films, wherein the cover coat appears substantially opaque in the visible portion of the electromagnetic spectrum such that it conceals both the mark and the mask covered by the cover coat in the visible portion of the electromagnetic spectrum but is sufficiently transmissive of radiation emitted at the predetermined wavelength such that the mark can be discerned from the mask through the cover coat at the predetermined wavelength.

23. The method according to claim 22 wherein the substrate is a surface of an article.

24. The method according to claim 22 wherein the substrate is a base coat layer applied to a surface of an article.

25. The method according to claim 22 wherein the infrared reflective inorganic pigment is one or more selected from the group consisting of:

Mn 2 V 2 O 7 ;

M1 x MnO y , where M1 is calcium, strontium, barium, magnesium, yttrium and/or an element selected from the Lanthanide series of the Periodic Table of the Elements, x is a number from about 0.01 to about 99, and y is greater than or equal to X+1 and less than or equal to X+2 and designates the number of oxygen atoms required to maintain electroneutrality;

Bi 2 Mn 4 O 10 ;

solid solutions having a corundum-hematite crystalline structure comprising iron oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, chrome, cobalt, gallium, indium, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc; and

solid solutions having a corundum-hematite crystalline structure comprising chrome oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, cobalt, gallium, indium, iron, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc.

26. The method according to claim 22 wherein the average particle size of the inorganic pigment in the cover coating material is from about 0.02 μm to about 15 μm.

27. The method according to claim 22 wherein the average particle size of the inorganic pigment in the cover coating material is from about 0.1 μm to about 0.5 μm.

28. The method according to claim 22 wherein the substrate is selected from the group consisting of metal, glass, wood, plastic and ceramic.

29. The method according to claim 22 wherein the mark is in the form of a bar code.

30. The method according to claim 22 wherein the inorganic pigment in the cover coating material is doped with one or more elements such that the inorganic pigment provides a uniquely identifiable spectral curve.

31. The method according to claim 22 wherein the cover coating material comprises two or more different inorganic pigments that together provide a uniquely identifiable spectral curve.

32. The method according to claim 22 wherein the masking material comprises an infrared reflective inorganic pigment that is different than the infrared reflective inorganic pigment in the marking material.

33. The method according to claim 32 wherein the infrared reflective inorganic pigment in the masking material is one or more selected from the group consisting of:

Mn 2 V 2 O 7 ;

M1 x MnO y , where M1 is calcium, strontium, barium, magnesium, yttrium and/or an element selected from the Lanthanide series of the Periodic Table of the Elements, x is a number from about 0.01 to about 99, and y is greater than or equal to X+1 and less than or equal to X+2 and designates the number of oxygen atoms required to maintain electroneutrality;

Bi 2 Mn 4 O 10 ;

solid solutions having a corundum-hematite crystalline structure comprising iron oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, chrome, cobalt, gallium, indium, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc; and

solid solutions having a corundum-hematite crystalline structure comprising chrome oxide a host component doped with guest elements selected from aluminum, antimony, bismuth, boron, cobalt, gallium, indium, iron, lanthanum, lithium, magnesium, manganese, molybdenum, neodymium, nickel, niobium, silicon, tin, titanium, vanadium and zinc.

34. A non-visible authentication mark comprising a laser mark disposed between a substrate and a cover coating layer that covers the laser mark and at least a portion of the substrate surrounding the laser mark, wherein the laser mark comprises an infrared reflective inorganic pigment and the cover coating layer comprises an inorganic pigment that is different than the infrared reflective inorganic pigment in the laser mark, wherein the cover coating layer is in the form of a film selected from the group consisting of paint films, porcelain enamel coating films, glass enamel coating films, extruded plastic films and laminated plastic films, wherein the infrared reflective inorganic pigment in the laser mark causes the laser mark to reflect radiation at a predetermined wavelength within the range of from about 0.75 μm to about 40 μm at a sufficiently different level than the substrate covered by the cover coating layer, and wherein the cover coating layer appears substantially opaque in the visible portion of the electromagnetic spectrum such that it conceals the laser mark covered by the cover coat in the visible portion of the electromagnetic spectrum but is sufficiently transmissive of radiation emitted at the predetermined wavelength that the laser mark can be discerned from the substrate through the cover coating layer at the predetermined wavelength.

35. An article marked with a non-visible authentication mark comprising a laser mark disposed between a surface of the article and a cover coating layer that covers the laser mark and at least a portion of the substrate surrounding the laser mark, wherein the laser mark comprises an infrared reflective inorganic pigment and the cover coating layer comprises an inorganic pigment that is different than the infrared reflective inorganic pigment in the laser mark, wherein the cover coating layer is in the form of a film selected from the group consisting of paint films, porcelain enamel coating films, glass enamel coating films, extruded plastic films and laminated plastic films, wherein the infrared reflective inorganic pigment in the laser mark causes the laser mark to reflect radiation at a predetermined wavelength within the range of from about 0.75 μm to about 40 μm at a sufficiently different level than the surface of the article beneath the cover coating adjacent to the laser mark, and wherein the cover coating layer appears substantially opaque in the visible portion of the electromagnetic spectrum such that it conceals the laser mark covered by the cover coat in the visible portion of the electromagnetic spectrum but is sufficiently transmissive of radiation emitted at the predetermined wavelength that the laser mark can be discerned from the surface of the article beneath the cover coating adjacent to the laser mark through the cover coating layer at the predetermined wavelength.

Assignments (10)
SECURITY INTEREST Recorded May 2, 2022
From: CHROMAFLO TECHNOLOGIES CORPORATION; FERRO CORPORATION; FERRO ELECTRONIC MATERIALS INC.; PRINCE ENERGY LLC; PRINCE MINERALS LLC; PRINCE SPECIALTY PRODUCTS LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 059845/0082 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 041736/0178 Recorded Apr 21, 2022
From: PNC BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: FERRO CORPORATION
Reel/Frame 059747/0129 →
SECURITY INTEREST Recorded Feb 16, 2017
From: FERRO CORPORATION
To: PNC BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 041736/0178 →
RELEASE OF SECURITY INTEREST Recorded Feb 15, 2017
From: PNC BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: FERRO CORPORATION
Reel/Frame 041718/0307 →
RELEASE OF SECURITY INTEREST IN PATENT COLLATERAL (RELEASES RF 024906/0728) Recorded Aug 12, 2014
From: PNC BANK, NATIONAL ASSOCIATION (AS SUCCESSOR-BY-MERGER TO NATIONAL CITY BANK)
To: FERRO CORPORATION
Reel/Frame 033522/0875 →
RELEASE OF SECURITY INTEREST IN PATENT COLLATERAL (RELEASES RF 022494/0945) Recorded Aug 12, 2014
From: PNC BANK, NATIONAL ASSOCIATION (AS SUCCESSOR-BY-MERGER TO NATIONAL CITY BANK)
To: FERRO CORPORATION
Reel/Frame 033522/0684 →
PATENT SECURITY AGREEMENT Recorded Aug 12, 2014
From: FERRO CORPORATION
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 033522/0966 →
AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded Aug 30, 2010
From: FERRO CORPORATION
To: PNC BANK NATIONAL ASSOCIATION (AS SUCCESSOR-BY-MERGER TO NATIONAL CITY BANK)
Reel/Frame 024906/0728 →
AFTER-ACQUIRED INTELLECTUAL PROPERTY SECURITY AGREEMENT (FIRST SUPPLEMENTAL FILING) Recorded Apr 2, 2009
From: FERRO CORPORATION
To: NATIONAL CITY BANK, AS COLLATERAL AGENT
Reel/Frame 022494/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2006
From: SWILER, DANIEL R.; DETRIE, TERRY J.; GARDNER, BERTRAM A.; KAPP, DAVID C.; WEIR, SEAN T.; HARRIS, RONALD M.
To: FERRO CORPORATION
Reel/Frame 018257/0958 →