IP Library Granted Patent US 7,170,260
Granted Patent B2
US 7,170,260 · App. 10/611,420 · Granted Jan 30, 2007

Rapid charger for ultracapacitors

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Quick Facts
Patent No.
US 7,170,260
App. No.
10/611,420
Granted
Jan 30, 2007
Kind
B2
Abstract

A rapid charging circuit for charging a power module is disclosed. The power module includes one or more ultracapacitors. The power module is charged using an energy source connected to the power module. The charging circuit includes a control circuit adapted to maintain a constant power level at the power module during charging as the voltage level across the power module increases. The control circuit includes a pulse-width modulator and an inductor connected in series with the power module. The pulse-width modulator can control a charge level of the inductor. The charge level may correspond to a current level which is in accordance with a desired power level at the power module and an instantaneous voltage level across the power module. The inductor may be adapted to limit a current level through the power module to a predetermined peak level. The control circuit may be adapted to provide a current level through the power module greater than a current level from said energy source during at least a portion of a charging period.

Claims (20)

1. An arrangement for charging a power module, comprising:

a power module including one or more ultracapacitors;

an energy source connected to said power module, a positive terminal of said energy source connected to a positive terminal of said power module, and a negative terminal of said energy source connected to a negative terminal of said power module; and

a control circuit adapted to provide a current level to said power module greater than a current level from said energy source during at least a portion of a charging period, wherein said control circuit is adapted to maintain a constant power level at the power module during at least a portion of the charging period as a voltage level across the power module increases.

2. The arrangement according to claim 1 , wherein said control circuit includes pulse-width modulator and an inductor connected in series with said power module.

3. The arrangement according to claim 2 , wherein said pulse-width modulator controls a charge level of said inductor.

4. The arrangement according to claim 3 , wherein said charge level corresponds to a current level which is in accordance with a desired power level at said power module and an instantaneous voltage level across said power module.

5. The arrangement according to claim 2 , wherein said inductor is adapted to limit a current level through said power module to a predetermined peak level.

6. A constant-power charging circuit for an ultracapacitor power module, comprising:

a pulse-width modulator; and

an inductor connected in series with said pulse-width modulator and said power module;

wherein said pulse-width modulator is adapted to control the charge level of said inductor, and wherein a control circuit is adapted to provide a current level through said power module greater than a current level from an energy source during at least a portion of a charging period.

7. The circuit according to claim 6 , wherein said charge level corresponds to a current level which is in accordance with a desired power level at said power module and an instantaneous voltage level across said power module.

8. The arrangement according to claim 6 , wherein said inductor is adapted to limit a current level through said power module to a predetermined peak level.

9. The arrangement according to claim 6 , wherein said control circuit is adapted to provide a current level through said power module greater than a current level from said energy source during at least a portion of a charging period.

10. A method of charging an ultracapacitor power module, comprising:

charging an inductor connected in series between an energy source and said power module; and

controlling a charge level of said inductor to achieve a desired current level through said power module, said desired current level through said power module being greater than a current level from said energy source during at least a portion of a charging period, wherein a power level to said power module is kept constant during at least a portion of a charging period of said power module.

11. The method according to claim 10 , wherein said controlling includes modulating the current from said energy source to said inductor through a pulse-width modulator.

12. The method according to claim 10 , wherein said desired current level corresponds to a desired power level at said power module.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2021
From: MAXWELL TECHNOLOGIES, INC.
To: TESLA, INC.
Reel/Frame 057890/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2006
From: THRAP, GUY
To: MAXWELL TECHNOLOGIES, INC.
Reel/Frame 018203/0333 →