Multi-layer hose
View Patent ↗A multi-layer hose having a multi-layer structure comprising an inner layer (I) made of a fluorocopolymer and an outer layer (II) made of a polyamide resin, wherein the fluorocopolymer constituting the inner layer (I) is a fluorocopolymer which comprises polymerized units (a) based on tetrafluoroethylene, polymerized units (b) based on ethylene and polymerized units (c) based on itaconic anhydride and/or citraconic anhydride, wherein the molar ratio of (a)/(b) is from 20/80 to 80/20 and the molar ratio of (c)/((a)+(b)) is from 1/10,000 to 5/100 and which has a volume flow rate of from 1 to 1,000 mm 3 /sec., and the polyamide resin constituting the outer layer (II) is polyamide 11 and/or polyamide 12, which satisfies a condition of (terminal amino group concentration)/(terminal carboxyl group concentration)>1.
1. A multi-layer hose having a multi-layer structure comprising an inner layer (I) made of a fluorocopolymer and an outer layer (II) made of a polyamide resin, wherein
the fluorocopolymer constituting the inner layer (I) is a fluorocopolymer which comprises polymerized units (a) based on tetrafluoroethylene, polymerized units (b) based on ethylene and polymerized units (c) based on itaconic anhydride and/or citraconic anhydride, wherein the molar ratio of (a)/(b) is from 20/80 to 80/20 and the molar ratio of (c)/((a)+(b)) is from 1/10,000 to 5/100 and which has a volume flow rate of from 1 to 1,000 mm 3 /sec., and
the polyamide resin constituting the outer layer (II) is polyamide 11 and/or polyamide 12, which satisfies a condition of (terminal amino group concentration)/(terminal carboxyl group concentration)>1.
2. The multi-layer hose according to claim 1 , wherein the fluorocopolymer constituting the inner layer (I) is a composition comprising a fluorocopolymer which comprises polymerized units (a) based on tetrafluoroethylene, polymerized units (b) based on ethylene and polymerized units (c) based on itaconic anhydride and/or citraconic anhydride, wherein the molar ratio of (a)/(b) is from 20/80 to 80/20 and the molar ratio of (c)/((a)+(b)) is from 1/10,000 to 5/100 and which has a volume flow rate of from 1 to 1,000 mm 3 /sec., and an ethylene/tetrafluoroethylene copolymer other than the above fluorocopolymer, in a mass ratio of from 1/99 to 80/20.
3. The multi-layer hose according to claim 1 , wherein the fluorocopolymer further contains polymerized units (d) of another monomer which is a compound represented by CH 2 ═CX(CF 2 ) n Y (wherein each of X and Y which are independent of each other, is a hydrogen atom or a fluorine atom, and n is from 2 to 4), wherein the content of polymerized units (d) based on such another monomer, is from 0.1 to 10 mol % based on the total polymerized units in the fluorocopolymer.
4. The multi-layer hose according to claim 2 , wherein the ethylene/tetrafluoroethylene copolymer comprises polymerized units (a) based on tetrafluoroethylene, polymerized units (b) based on ethylene and polymerized units (d) based on another monomer, wherein the molar ratio of (a)/(b) is from 50/50 to 70/30, said another monomer is a compound represented by CH 2 ═CX(CF 2 ) n Y (wherein each of X and Y which are independent of each other, is a hydrogen atom or a fluorine atom, and n is from 2 to 4), and the content of polymerized units (d) based on such another monomer, is from 0.1 to 10 mol % based on the total polymerized units in the ethylene/tetrafluoroethylene copolymer.
5. The multi-layer hose according to claim 1 , wherein the polyamide resin constituting the outer layer (II) is polyamide 11 and/or polyamide 12, which satisfies a condition of (terminal amino group concentration)/(terminal carboxyl group concentration)>1, produced by adding a diamine component during the polymerization.
6. The multi-layer hose according to claim 5 , wherein the diamine component added during the polymerization is at least one member selected from the group consisting of an aliphatic diamine and an alicyclic diamine.
7. The multi-layer hose according to claim 1 , wherein the polyamide resin constituting the outer layer (II) is a resin composition of polyamide 11 and/or polyamide 12, which comprises polyamide 11 and/or polyamide 12, and a plasticizer and/or an impact improver.
8. The multi-layer hose according to claim 1 , wherein the surface resistance of the fluorocopolymer constituting the inner layer (I) is at most 10 6 Ω/square.
9. The multi-layer hose according to claim 1 , wherein the fluorocopolymer constitutes the inner most layer of the multi-layer hose and contains an electrical conductivity-imparting filler, wherein the content of the electrical conductivity-imparting filler is from 1 to 30 parts by mass per 100 parts by mass of the fluorocopolymer.
10. The multi-layer hose according to claim 1 , wherein the multi-layer hose is formed by coextrusion.
11. The multi-layer hose according to claim 1 , which is used as a fuel hose.
12. A method of making a multi-layer hose, the method comprising
coextruding a fluoropolymer and a polyamide resin; and
producing the hose of claim 1 .