IP Library Granted Patent US 7,144,475
Granted Patent B2
US 7,144,475 · App. 10/622,619 · Granted Dec 5, 2006

Method of making a coated paper

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Quick Facts
Patent No.
US 7,144,475
App. No.
10/622,619
Granted
Dec 5, 2006
Kind
B2
Abstract

The present invention discloses a paper coated with a new coating formulation. The coating formulation comprises a stable pigment slurry prepared without an acid-based dispersant. The coating formulation may be applied to the paper using a variety of methods: In general, an aqueous cationic pigment slurry is prepared comprising an alumina pigment slurry, a nonionic wetting agent, and a cationic interfacial modifier (dispersant). The aqueous cationic pigment slurry is then added to one or more additional conventional coating ingredients, such as binders, pigments, and additives to form a coating formulation. The coating formulation is then applied to at least one side of a paper and the coating is mechanically treated.

Claims (7)

1. A method of making a coated paper comprising:

providing a paper substrate;

preparing a coating formulation including a cationic slurry comprising an alumina pigment, a wetting agent and a cationic interfacial modifier, wherein said alumina pigment is present at about 35 to about 45 percent by weight of said slurry, said wetting agent is present at about 0.5 to about 5 percent by weight of said slurry and said cationic interfacial modifier is present at about 2 to about 15 percent by weight of said slurry, wherein said cationic slurry has a total solids content of about 42 to about 72 percent by weight; and

applying said coating formulation to at least one side of said paper substrate at a coat weight of about 2 to about 8 pounds per 3,300 square feet.

2. The method of claim 1 wherein said wetting agent is selected from the group consisting of monohydric alcohols, polyhydric alcohols, polyalcohols, polyols, facetylenic alcohol and combinations thereof.

3. The method of claim 1 wherein said cationic interfacial modifier includes at least one of a cationic dispersants and a cationic surfactants.

4. The method of claim 1 wherein said cationic interfacial modifier includes at least one of an aluminum hydroxychloride, a quaternary ammonium and an inorganic oligomer.

Assignments (22)
RELEASE OF SECURITY INTEREST Recorded Jul 15, 2016
From: BARCLAYS BANK PLC
To: NEWPAGE CORPORATION; NEWPAGE CONSOLIDATED PAPERS, INC.; NEWPAGE WISCONSIN SYSTEM INC.
Reel/Frame 039355/0278 →
RELEASE OF SECURITY INTEREST Recorded Jul 15, 2016
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: NEWPAGE CORPORATION; NEWPAGE WISCONSIN SYSTEM INC.; NEWPAGE CONSOLIDATED PAPERS INC.
Reel/Frame 039357/0700 →
INTELLECTUAL PROPERTY SECURITY INTEREST ASSIGNMENT AGREEMENT Recorded Jan 4, 2016
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 037415/0430 →
SECURITY AGREEMENT Recorded Mar 7, 2014
From: NEWPAGE CORPORATION; NEWPAGE CONSOLIDATED PAPERS INC.; NEWPAGE WISCONSIN SYSTEM INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 032410/0239 →
SECURITY AGREEMENT Recorded Mar 7, 2014
From: NEWPAGE CORPORATION; NEWPAGE CONSOLIDATED PAPERS INC.; NEWPAGE WISCONSIN SYSTEM INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 032410/0273 →
SECURITY INTEREST RELEASE 029536/0941 Recorded Feb 27, 2014
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: NEWPAGE CORPORATION; NEWPAGE WISCONSIN SYSTEM INC.
Reel/Frame 032365/0043 →
SECURITY INTEREST RELEASE 029538/0131 Recorded Feb 27, 2014
From: BARCLAYS BANK PLC, AS COLLATERAL AGENT
To: NEWPAGE CORPORATION
Reel/Frame 032364/0671 →
SECURITY AGREEMENT Recorded Dec 28, 2012
From: NEWPAGE CORPORATION; NEWPAGE WISCONSIN SYSTEM INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 029536/0941 →
RELEASE OF SECURITY INTEREST Recorded Dec 24, 2012
From: BANK OF NEW YORK MELLON
To: NEWPAGE CORPORATION, NEWPAGE WISCONSIN SYSTEM INC.
Reel/Frame 029529/0873 →
SECURITY AGREEMENT Recorded Dec 22, 2012
From: NEWPAGE CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 029538/0131 →
AMENDMENT TO PATENT SECURITY AGREEMENT (TO REFLECT NAME CHANGE OF RECEIVING PARTY) Recorded Sep 16, 2009
From: NEWPAGE CORPORATION
To: THE BANK OF NEW YORK MELLON, AS PRIORITY LIEN COLLATERAL TRUSTEE
Reel/Frame 023234/0563 →
AMENDMENT TO PATENT SECURITY AGREEMENT (TO REFLECT NAME CHANGE OF RECEIVING PARTY) Recorded Sep 16, 2009
From: NEWPAGE CORPORATION
To: THE BANK OF NEW YORK MELLON, AS PARITY LIEN COLLATERAL TRUSTEE
Reel/Frame 023234/0586 →
SECURITY AGREEMENT Recorded Jan 4, 2008
From: NEWPAGE CORPORATION
To: THE BANK OF NEW YORK, AS PARITY LIEN COLLATERAL TRUSTEE
Reel/Frame 020317/0430 →
SECURITY AGREEMENT Recorded Dec 31, 2007
From: NEWPAGE CORPORATION
To: THE BANK OF NEW YORK, AS PRIORITY LIEN COLLATERAL TRUSTEE
Reel/Frame 020299/0789 →
RELEASE OF SECURITY INTEREST Recorded Dec 27, 2007
From: THE BANK OF NEW YORK, AS PRIORITY LIEN COLLATERAL TRUSTEE
To: NEWPAGE CORPORATION
Reel/Frame 020288/0657 →
CORRECTIVE ASSIGNMENT TO VOID IN PART THE RELEASE RECORDED AT REEL 17492 FRAME 745 Recorded Jul 20, 2006
From: NEWPAGE CORPORATION; CHILLICOTHE PAPER INC.
To: THE BANK OF NEW YORK, AS AGENT
Reel/Frame 017957/0672 →
CORRECTIVE ASSIGNMENT TO VOID IN PART THE RELEASE RECORDED AT REEL 17492 FRAME 305 Recorded Jul 20, 2006
From: NEWPAGE CORPORATION; CHILLICOTHE PAPER INC.
To: THE BANK OF NEW YORK, AS AGENT
Reel/Frame 017957/0683 →
RELEASE OF SECURITY INTEREST Recorded Apr 20, 2006
From: THE BANK OF NEW YORK, AS COLLATERAL TRUSTEE
To: NEWPAGE CORPORATION; NEWPAGE HOLDING CORPORATION; CHILLICOTHE PAPER INC.; WICKLIFFE PAPER COMPANY; ESCANABA PAPER COMPANY; MEADWESTVACO MARYLAND, INC. (TO BE NAMED LUKE PAPER COMPANY); MEADWESTVACO OXFORD CORPORATION (TO BE NAMED RUMFORD PAPER COMPANY); MEADWESTVACO ENERGY SERVICES LLC (TO BE NAMED NEWPAGE ENERGY SERVICES LLC); UPLAND RESOURCES, INC.; RUMFORD COGENERATION, INC.; RUMFORD FALLS POWER COMPANY
Reel/Frame 017492/0748 →
RELEASE OF SECURITY INTEREST Recorded Apr 19, 2006
From: THE BANK OF NEW YORK, AS COLLATERAL TRUSTEE
To: CHILLICOTHE PAPER INC.; WICKLIFFE PAPER COMPANY; UPLAND RESOURCES, INC.; RUMFORD COGENERATION, INC.; RUMFORD FALLS POWER COMPANY; NEWPAGE CORPORATION; ESCANABA PAPER COMPANY; MEADWESTVACO MARYLAND, INC. (TO BE NAMED LUKE PAPER COMPANY); MEADWESTVACO OXFORD CORPORATION (TO BE NAMED RUMFORD PAPER COMPANY); MEADWESTVACO ENERGY SERVICES LLC (TO BE NAMED NEWPAGE ENERGY SERVICES LLC)
Reel/Frame 017492/0305 →
SECURITY AGREEMENT Recorded May 27, 2005
From: NEWPAGE CORPORATION
To: THE BANK OF NEW YORK, AS PARITY LIEN COLLATERAL TRUSTEE
Reel/Frame 016069/0251 →
SECURITY AGREEMENT Recorded May 26, 2005
From: NEWPAGE CORPORATION
To: THE BANK OF NEW YORK, AS PRIORITY LIEN COLLATERAL TRUSTEE
Reel/Frame 016059/0938 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2005
From: MEADWESTVACO CORPORATION
To: NEWPAGE CORPORATION
Reel/Frame 015980/0774 →