Housings for interchangeable optical assemblies
View Patent ↗Housings for emergency unit luminaires may be configured to receive both fixed and movable optical assemblies for mounting, allowing for the manufacture of a single housing for production of differing lighting products or lamp assemblies. Additionally, structural elements of a housing may support printed circuit boards, electronics, test devices, and the like, as well as permit electrical connections to be accomplished during assembly of front and back portions of the housing without the need for fasteners requiring tools.
1. A housing for an emergency unit luminaire, the housing comprising:
a concavity configured for interchangeable mounting of a movable optical assembly and a fixed optical assembly;
wherein the concavity comprises a larger central opening configured to receive a portion of a fixed optical assembly and a second, smaller opening spaced apart from the central opening, the second opening configured to receive a portion of a movable optical assembly.
2. The housing of claim 1 , wherein the smaller opening is on a planar flat.
3. The housing of claim 2 , wherein the concavity further comprises a third opening opposite the second opening, the second and third openings configured for snap fitting a lens of the fixed optical assembly into the concavity.
4. The housing of claim 1 , further comprising:
a front portion of the housing including sloped projections extending from an interior surface of the front portion;
a back portion of the housing including receiving projections extending from an interior surface of the back portion; and
surfaces of the sloped projections bias against surfaces of the receiving projections upon engagement of the front portion and the back portion to transfer weight associated with the front portion and the operational components to a structure of a building to which the back portion is mounted.
5. The housing of claim 1 , further comprising:
a front portion of the housing that receives a printed circuit board, the printed circuit board including projections carrying electrical contact pads; and
a back portion of the housing that mounts electrical contacts that are connected to a source of power external to the housing;
wherein, upon engagement of the front portion and the back portion, the back portion guides the projections of the printed circuit board into engagement with the electrical contacts to form at least a portion of an electrical circuit.
6. An apparatus comprising a housing for an emergency unit luminaire, the housing comprising (a) a concavity integrally formed in an outer surface of the housing, wherein the concavity is configured to interchangeably receive a movable optical assembly and a fixed optical assembly; and (b) first and second openings along an outer periphery of the concavity, wherein the first opening is positioned generally opposite the second opening and the first and second openings are configured for receiving at least a portion of a fixed optical assembly by snap fit.
7. The apparatus of claim 6 , wherein the concavity includes a third opening configured to receive a portion of a movable optical assembly.
8. The apparatus of claim 6 , wherein the concavity is angled downward.
9. The apparatus of claim 6 , wherein the concavity is shaped such that a lens of a fixed optical assembly mates with the shape of the concavity when the fixed optical assembly is installed therein.
10. The apparatus of claim 6 , wherein the concavity forms a generally semi-spherical surface that mates with a generally spherical movable optical assembly when mounted in the concavity and that mates with a fixed optical assembly when mounted in the concavity such that the fixed optical assembly does not protrude from the generally elliptical shape of a front portion of the housing.
11. The apparatus of claim 6 , wherein the housing further comprises a test mechanism that tests the status of operational components of the luminaire, the test mechanism including:
a light-transmissive push button extending through an opening in the housing;
a light-transmissive base operable with the push button, wherein the base carries light from a light emitting diode on a printed circuit board inside the housing; and
an element that engages a test switch on the printed circuit board upon depression of the push button to initiate a test sequence.
12. The apparatus of claim 11 , wherein the push button, the base, and the element are integrally formed.
13. The apparatus of claim 6 , wherein the housing further comprises a front portion and a back portion that are releasably coupled, wherein the front portion and back portion, when coupled, define a chamber that contains operational components of the luminaire.
14. The apparatus of claim 13 , wherein:
the front portion receives a printed circuit board that includes projections carrying electrical contact pads; and
the back portion mounts electrical contacts that are connected to a source of power external of the housing and, upon engagement of the front portion and the back portion, the back portion guides the projections of the printed circuit board into engagement with the electrical contacts to form at least a portion of an electrical circuit.
15. The apparatus of claim 13 , wherein the front portion and the back portion are unitary structures formed of a plastic material.
16. The apparatus of claim 15 , wherein the front portion and the back portion snap fit together.
17. An apparatus comprising a housing for an emergency unit luminaire, the housing comprising:
a concavity integrally formed in an outer surface of the housing, wherein the concavity is configured to interchangeably receive a movable optical assembly and a fixed optical assembly;
a front portion and a back portion that are releasably coupled, wherein the front portion and back portion, when coupled, define a chamber that contains operational components of the luminaire; and
wherein the front portion and the back portion are unitary structures formed of a plastic material; the front portion includes sloped projections extending from an interior surface of the front portion; the back portion includes receiving projections extending from an interior surface of the back portion; and surfaces of the sloped projections bias against surfaces of the receiving projections upon engagement of the front portion and the back portion to transfer weight associated with the front portion and the operational components to a structure of a building to which the back portion is mounted.