IP Library Granted Patent US 7,319,116
Granted Patent B2
US 7,319,116 · App. 10/631,632 · Granted Jan 15, 2008

Flame-resistant polycarbonate molding composition modified with a graft polymer

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Quick Facts
Patent No.
US 7,319,116
App. No.
10/631,632
Granted
Jan 15, 2008
Kind
B2
Abstract

A flame resistant thermoplastic molding composition having improved mechanical properties is disclosed. The composition contains polycarbonate, a graft polymer and a phosphorus compounds of formula (I): and a mixture of fluorinated polyolefins with polyalkyl (meth)acrylates.

Claims (30)

1. A thermoplastic molding composition comprising

A) 40 to 99 parts by weight of aromatic polycarbonate and/or polyester-carbonate,

B) 0.5 to 60 parts by weight of graft polymer consisting of

B.1) 5 to 95 wt. % of the polymerization product of one or more vinyl monomers grafted to

B.2) 95 to 5 wt. % of one or more graft bases having glass transition temperature of <10° C.,

C) 0 to 45 parts by weight of at least one thermoplastic polymer selected from the group consisting of vinyl (co)polymers and polyalkylene terephthalates,

D) 0.5 to 20 parts by weight of a phosphorus compound of formula (I):

wherein

R 1 , R 2 , R 3 and R 4 independently of one another denote an optionally halogen-substituted C 1 -C 8 -alkyl or optionally halogen-substituted and/or alkyl-substituted C 5 -C 6 -cycloalkyl, C 6 -C 10 -aryl or C 7 -C 12 -aralkyl,

n independently of one another denotes 0 or 1,

q independently of one another denotes 0, 1, 2, 3 or 4,

N is 0 to 10,

R 5 and R 6 independently of one another are C 1 -C 4 -alkyl or halogen, and

Y is C 1 -C 7 -alkylidene, C 1 -C 7 -alkylene, C 5 -C 12 -cycloalkylene, C 5 -C 12 -cycloalkylidene, —O—, —S—, —SO—, —SO 2 — or —CO—, and

E) 0.01 to 3 parts by weight of a mixture of fluorinated polyolefin with polyalkyl (meth)acrylate selected from the group consisting of homopolymer of C 1-8 -alkyl methacrylate homopolymer of C 1-8 -alkylacrylate and copolymer of C 1-8 -alkyl methacrylate and C 1-8 -alkyl acrylate.

2. The molding composition according to claim 1 wherein the mixture of fluorinated polyolefin with polyalkyl (meth)acrylate is a member selected from the group consisting of

1) a coagulated mixture of an emulsion of polyalkyl (meth)acrylates with an emulsion of the fluorinated polyolefin and

2) a preliminary compound of a fluorinated polyolefin and a polyalkyl (meth)acrylate.

3. The molding composition according to claim 1 wherein the mixture of fluorinated polyolef in with polyalkyl(meth)acrylate is present in an amount of 0.05 to 2 percent relative to the weight of the composition.

4. The molding composition according to claim 1 wherein N in formula (I) is 0.5 to 5.

5. The molding composition according to claim 1 wherein N in formula (I) is 0.9 to 3.

6. The molding composition according to claim 1 where B.1 is the polymerization product of a mixture of

B.1.1 50 to 99 parts by weight of at least one member selected from the group consisting of vinylaromatics, ring-substituted vinylaromatics and C 1 -C 8 -alkyl (meth)acrylates, and

B.1.2 1 to 50 parts by weight of at least one member selected from the group consisting of vinyl cyanides, C 1 -C 8 -alkyl (meth)acrylates and derivatives of unsaturated carboxylic acids.

7. The molding composition according to claim 1 wherein graft base B.2 is at least one member selected from the group consisting of diene rubber, acrylate rubber, silicone rubber and ethylene/propylene/diene rubber.

8. The molding composition according to claim 1 wherein Y in formula (I) is isopropylidene or methylene.

9. The molding composition according to claim 8 wherein Y in formula (I) is isopropylidene.

10. The molding composition according to claim 1 wherein vinyl (co)polymer is the polymerization product of at least one monomer selected from the group consisting of vinylaromatics, vinyl cyanides, C 1 -C 8 -alkyl (meth)acrylates, unsaturated carboxylic acids and derivatives of unsaturated carboxylic acids.

11. The molding composition according to claim 1 further containing at least one additive selected from the group consisting of stabilizers, pigments, demolding agents, flow aids, antistatic agents, fillers and reinforcing agents.

12. A molded article comprising the composition of claim 1 .

Assignments (4)
CHANGE OF NAME Recorded Apr 6, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038365/0392 →
CHANGE OF NAME Recorded Mar 22, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038399/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2016
From: BAYER AG
To: BAYER MATERIALSCIENCE AG
Reel/Frame 038044/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2003
From: ECKEL, THOMAS; SEIDEL, ANDREAS; GONZALEZ-BLANCO, JUAN; WITTMANN, DIETER
To: BAYER AKTIENGESELLSCHAFT
Reel/Frame 014365/0395 →