IP Library Granted Patent US 7,040,850
Granted Patent B2
US 7,040,850 · App. 10/632,790 · Granted May 9, 2006

Fastener for use with frangible material

Assignee: Power Products III, L.L.C.
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Quick Facts
Patent No.
US 7,040,850
App. No.
10/632,790
Granted
May 9, 2006
Kind
B2
Abstract

A metal fastener for frangible material has a threaded shank, a head proximate one end of the shank and a tip at the opposite end. The fastener has a coarse pitch and relatively large ratio of major to minor diameters suited for securing the fastener into frangible material such as drywall or masonry.

Claims (25)

1. A fastener, comprising:

a metal shank having a tip and an approximately constant diameter except at its tip;

a first helical thread formed on the shank and having a first diameter, wherein the ratio of the first diameter to the shank diameter is at least 1.5:1;

a second helical thread formed on the shank and having a second diameter that is substantially less than the first diameter; and

a helical, roughened surface formed on the entire shank.

2. The fastener of claim 1 , wherein the first helical thread is spaced at intervals between 0.5–1.0 cm.

3. The fastener of claim 1 , further comprising a head at one end of the shank and the tip being pointed at a second end of the shank distal the head.

4. The fastener of claim 3 , wherein the head includes grooves adapted to engage a Phillips-head screwdriver.

5. The fastener of claim 3 , further comprising the second helical thread formed on the shank proximal the head and distal the tip.

6. A fastener comprising

a head;

a shank having a minor diameter and a tip;

a first helical threading formed on the shank and having a first diameter, wherein the ratio of the first diameter to the minor diameter is at least 1.5:1 and the threads of the first threading are spaced at intervals between 0.5 to 1.0 cm;

a second helical threading formed on the shank proximal the head and distal the tip, the second threading having a second diameter that is substantially less than the first diameter; and a helical, roughened surface extending over the entire shank.

7. A fastener, comprising:

a head;

a shank having a minor diameter, a tip, and a length extending from the head to the tip;

a first helical threading formed on the shank and having a first diameter, the ratio of the first diameter to the minor diameter is at least 1.5:1;

a second helical threading formed on the shank proximal the head and distal the tip, the second threading having a second diameter that is substantially less than the first diameter; and

a helical, roughened surface formed on the entire shank,

wherein the second helical threading extends over less than half of the shank length.

8. A method for supporting a structure from frangible material using a fastener, comprising the steps of:

providing a self-tapping fastener including a head and shank, the shank having a tip and a minor diameter and a major diameter, the major diameter defined by a first helical threading formed on the shank, wherein the ratio of the major diameter to the minor diameter is at least 1.5:1, a second helical threading formed on the shank, the second threading having a second diameter that is substantially less than the major diameter, and a helical, roughened surface formed on the entire shank; and

driving the fastener into the frangible material such that the fastener and the structure are supported entirely by the frangible material.

9. The method of claim 8 , wherein the frangible material is selected from the group consisting of sheet rock, concrete, brick and block material.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2012
From: POWERS FASTENERS, INC.
To: BLACK & DECKER INC.
Reel/Frame 028891/0110 →
RELEASE OF SECURITY INTEREST Recorded Aug 7, 2012
From: JPMORGAN CHASE BANK, N.A.
To: POWERS FASTENERS, INC.
Reel/Frame 028741/0582 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 22, 2006
From: POWERS FASTENERS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 018668/0437 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME FROM POWER FASTENERS, INC. TO POWERS FASTENERS, INC. PREVIOUSLY RECORDED ON REEL 014865 FRAME 0529. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNEE'S NAME SHOULD BE POWERS FASTENERS, INC.. Recorded Nov 17, 2006
From: GAUDRON, PAUL
To: POWERS FASTENERS, INC.
Reel/Frame 018534/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2004
From: GAUDRON, PAUL
To: POWER FASTENERS, INC.
Reel/Frame 014865/0529 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2003
From: GAUDRON, PAUL
To: POWERS FASTENERS, INC.
Reel/Frame 014366/0007 →
Continuity (1)
Related Publication 20050031434A1 · Feb 10, 2005