IP Library Granted Patent US 6,984,464
Granted Patent B2
US 6,984,464 · App. 10/635,779 · Granted Jan 10, 2006

Hydrogen passivation shut down system for a fuel cell power plant

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Quick Facts
Patent No.
US 6,984,464
App. No.
10/635,779
Granted
Jan 10, 2006
Kind
B2
Abstract

The invention is a hydrogen passivation shut down system for a fuel cell power plant ( 10 ). An anode flow path ( 24 ) is in fluid communication with an anode catalyst ( 14 ) for directing hydrogen fuel to flow adjacent to the anode catalyst ( 14 ), and a cathode flow path ( 38 ) is in fluid communication with a cathode catalyst ( 16 ) for directing an oxidant to flow adjacent to the cathode catalyst ( 16 ) of a fuel cell ( 12 ). Hydrogen fuel is permitted to transfer between the anode flow path ( 24 ) and the cathode flow path ( 38 ). A hydrogen reservoir ( 66 ) is secured in fluid communication with the anode flow path ( 24 ) for receiving and storing hydrogen during fuel cell ( 12 ) operation, and for releasing the hydrogen into fuel cell ( 12 ) whenever the fuel cell ( 12 ) is shut down.

Claims (36)

1. A hydrogen passivation shut down system for a fuel cell power plant ( 10 ), the system comprising:

a. at least one fuel cell ( 12 ) for generating electrical current from hydrogen containing reducing fluid fuel and oxygen containing oxidant reactant streams, the fuel cell ( 12 ) including an anode catalyst ( 14 ) and a cathode catalyst ( 16 ) on opposed sides of an electrolyte ( 18 ), an anode flow path ( 24 ) in fluid communication with the anode catalyst ( 14 ) for directing the hydrogen fuel to flow through the fuel cell ( 12 ) and adjacent the anode catalyst ( 14 ), and a cathode flow path ( 38 ) in fluid communication with the cathode catalyst ( 16 ) for directing the oxidant stream to flow through the fuel cell ( 12 ) and adjacent the cathode catalyst ( 14 );

b. a hydrogen inlet valve ( 52 ) secured between a hydrogen containing reducing fluid fuel source ( 54 ) and the anode flow path ( 24 ) for selectively permitting the hydrogen fuel to flow into the anode flow path ( 24 );

c. an oxidant inlet valve ( 56 ) secured between an oxygen containing oxidant source ( 58 ) and the cathode flow path ( 38 ) for selectively permitting the oxidant to flow into the cathode flow path ( 38 );

d. hydrogen transfer means secured in communication between the anode flow path ( 24 ) and the oxidant flow path ( 38 ) for selectively permitting flow of the hydrogen fuel between the anode flow path ( 24 ) and the cathode flow path ( 38 );

e. hydrogen reservoir means secured in fluid communication with the anode flow path ( 24 ) for storing the hydrogen fuel whenever the hydrogen inlet valve ( 52 ) is open to permit flow of the hydrogen fuel through the anode flow path ( 24 ), and for releasing hydrogen fuel into the anode flow path ( 24 ) whenever the hydrogen inlet valve ( 52 ) is closed; and,

f. wherein the hydrogen reservoir means comprises a hydrogen storage media secured within a porous anode substrate layer ( 20 ) supporting the anode catalyst ( 14 ).

2. A hydrogen passivation shut down system for a fuel cell power plant ( 10 ), the system comprising:

a. at least one fuel cell ( 12 ) for generating electrical current from hydrogen containing reducing fluid fuel and oxygen containing oxidant reactant streams, the fuel cell ( 12 ) including an anode catalyst ( 14 ) and a cathode catalyst ( 16 ) on opposed sides of an electrolyte ( 18 ), an anode flow path ( 24 ) in fluid communication with the anode catalyst ( 14 ) for directing the hydrogen fuel to flow through the fuel cell ( 12 ) and adjacent the anode catalyst ( 14 ), and a cathode flow path ( 38 ) in fluid communication with the cathode catalyst ( 16 ) for directing the oxidant stream to flow through the fuel cell ( 12 ) and adjacent the cathode catalyst ( 14 );

b. a hydrogen inlet valve ( 52 ) secured between a hydrogen containing reducing fluid fuel source ( 54 ) and the anode flow path ( 24 ) for selectively permitting the hydrogen fuel to flow into the anode flow path ( 24 );

c. an oxidant inlet valve ( 56 ) secured between an oxygen containing oxidant source ( 58 ) and the cathode flow path ( 38 ) for selectively permitting the oxidant to flow into the cathode flow path ( 38 );

d. hydrogen transfer means secured in communication between the anode flow path ( 24 ) and the oxidant flow path ( 38 ) for selectively permitting flow of the hydrogen fuel between the anode flow path ( 24 ) and the cathode flow path ( 38 );

e. hydrogen reservoir means secured in fluid communication with the anode flow path ( 24 ) for storing the hydrogen fuel whenever the hydrogen inlet valve ( 52 ) is open to permit flow of the hydrogen fuel through the anode flow path ( 24 ), and for releasing hydrogen fuel into the anode flow path ( 24 ) whenever the hydrogen inlet valve ( 52 ) is closed; and,

f. wherein the hydrogen transfer means comprises a hydrogen transfer electrochemical pump including a direct current source secured in electrical communication with the fuel cell ( 12 ) so that hydrogen is consumed at the anode catalyst ( 14 ) and evolved at the cathode catalyst ( 16 ).

3. A hydrogen passivation shut down system for a fuel cell power plant ( 10 ), the system comprising:

a. at least one fuel cell ( 12 ) for generating electrical current from hydrogen containing reducing fluid fuel and oxygen containing oxidant reactant streams, the fuel cell ( 12 ) including an anode catalyst ( 14 ) and a cathode catalyst ( 16 ) on opposed sides of an electrolyte ( 18 ), an anode flow path ( 24 ) in fluid communication with the anode catalyst ( 14 ) for directing the hydrogen fuel to flow through the fuel cell ( 12 ) and adjacent the anode catalyst ( 14 ), and a cathode flow path ( 38 ) in fluid communication with the cathode catalyst ( 16 ) for directing the oxidant stream to flow through the fuel cell ( 12 ) and adjacent the cathode catalyst ( 14 );

b. a hydrogen inlet valve ( 52 ) secured between a hydrogen containing reducing fluid fuel source ( 54 ) and the anode flow path ( 24 ) for selectively permitting the hydrogen fuel to flow into the anode flow path ( 24 );

c. an oxidant inlet valve ( 56 ) secured between an oxygen containing oxidant source ( 58 ) and the cathode flow path ( 38 ) for selectively permitting the oxidant to flow into the cathode flow path ( 38 );

d. hydrogen transfer means secured in communication between the anode flow path ( 24 ) and the oxidant flow path ( 38 ) for selectively permitting flow of the hydrogen fuel between the anode flow path ( 24 ) and the cathode flow path ( 38 );

e. hydrogen reservoir means secured in fluid communication with the anode flow path ( 24 ) for storing the hydrogen fuel whenever the hydrogen inlet valve ( 52 ) is open to permit flow of the hydrogen fuel through the anode flow path ( 24 ), and for releasing hydrogen fuel into the anode flow path ( 24 ) whenever the hydrogen inlet valve ( 52 ) is closed; and,

f. a cathode bypass valve ( 72 ) secured in fluid communication with a cathode exhaust ( 44 ) of the cathode flow path ( 38 ), a cathode bypass line ( 74 ) secured in fluid communication between the cathode bypass valve ( 72 ) and a cathode inlet ( 40 ) of the cathode flow path ( 24 ), and one of a cathode bypass blower ( 76 ) secured to the cathode bypass line ( 74 ) or an oxidant blower ( 60 ) secured to the cathode inlet ( 40 ) for selectively directing and accelerating flow of a cathode exhaust stream from the cathode exhaust ( 44 ) through the cathode inlet ( 40 ) of the cathode flow path ( 24 ).

4. A hydrogen passivation shut down system for a fuel cell power plant ( 10 ), the system comprising:

a. at least one fuel cell ( 12 ) for generating electrical current from hydrogen containing reducing fluid fuel and oxygen containing oxidant reactant streams, the fuel cell ( 12 ) including an anode catalyst ( 14 ) and a cathode catalyst ( 16 ) on opposed sides of an electrolyte ( 18 ), an anode flow path ( 24 ) in fluid communication with the anode catalyst ( 14 ) for directing the hydrogen fuel to flow through the fuel cell ( 12 ) and adjacent the anode catalyst ( 14 ), and a cathode flow path ( 38 ) in fluid communication with the cathode catalyst ( 16 ) for directing the oxidant stream to flow through the fuel cell ( 12 ) and adjacent the cathode catalyst ( 14 );

b. a hydrogen inlet valve ( 52 ) secured between a hydrogen containing reducing fluid fuel source ( 54 ) and the anode flow path ( 24 ) for selectively permitting the hydrogen fuel to flow into the anode flow path ( 24 );

c. an oxidant inlet valve ( 56 ) secured between an oxygen containing oxidant source ( 58 ) and the cathode flow path ( 38 ) for selectively permitting the oxidant to flow into the cathode flow path ( 38 );

d. hydrogen transfer means secured in communication between the anode flow path ( 24 ) and the oxidant flow path ( 38 ) for selectively permitting flow of the hydrogen fuel between the anode flow path ( 24 ) and the cathode flow path ( 38 );

e. hydrogen reservoir means secured in fluid communication with the anode flow path ( 24 ) for storing the hydrogen fuel whenever the hydrogen inlet valve ( 52 ) is open to permit flow of the hydrogen fuel through the anode flow path ( 24 ), and for releasing hydrogen fuel into the anode flow path ( 24 ) whenever the hydrogen inlet valve ( 52 ) is closed; and,

f. an anode exhaust vent ( 34 ) secured in fluid communication with the anode flow path ( 24 ) for directing an anode exhaust stream away from the fuel cell ( 12 ) out of the power plant ( 10 ), and a cathode exhaust vent ( 48 ) secured in fluid communication with the cathode flow path ( 38 ) for directing a cathode exhaust stream away from the fuel cell ( 12 ) and out of the power plant ( 10 ), wherein the anode exhaust vent ( 34 ) and cathode exhaust vent ( 48 ) are secured below the fuel cell ( 12 ) with respect to a directional force of gravity ( 53 ).

5. The system of claim 4 , wherein the anode exhaust vent ( 34 ) is a vacuum release valve and the cathode exhaust vent ( 48 ) is a vacuum release valve to prevent a vacuum from forming inside the fuel cell ( 12 ).

6. A hydrogen passivation shut down system for a fuel cell power plant ( 10 ), the system comprising:

a. at least one fuel cell ( 12 ) for generating electrical current from hydrogen containing reducing fluid fuel and oxygen containing oxidant reactant streams, the fuel cell ( 12 ) including an anode catalyst ( 14 ) and a cathode catalyst ( 16 ) on opposed sides of an electrolyte ( 18 ), an anode flow path ( 24 ) in fluid communication with the anode catalyst ( 14 ) for directing the hydrogen fuel to flow through the fuel cell ( 12 ) and adjacent the anode catalyst ( 14 ), and a cathode flow path ( 38 ) in fluid communication with the cathode catalyst ( 16 ) for directing the oxidant stream to flow through the fuel cell ( 12 ) and adjacent the cathode catalyst ( 14 );

b. a hydrogen inlet valve ( 52 ) secured between a hydrogen containing reducing fluid fuel source ( 54 ) and the anode flow path ( 24 ) for selectively permitting the hydrogen fuel to flow into the anode flow path ( 24 );

c. an oxidant inlet valve ( 56 ) secured between an oxygen containing oxidant source ( 58 ) and the cathode flow path ( 38 ) for selectively permitting the oxidant to flow into the cathode flow path ( 38 );

d. hydrogen transfer means secured in communication between the anode flow path ( 24 ) and the oxidant flow path ( 38 ) for selectively permitting flow of the hydrogen fuel between the anode flow path ( 24 ) and the cathode flow path ( 38 );

e. hydrogen reservoir means secured in fluid communication with the anode flow path ( 24 ) for storing the hydrogen fuel whenever the hydrogen inlet valve ( 52 ) is open to permit flow of the hydrogen fuel through the anode flow path ( 24 ), and for releasing hydrogen fuel into the anode flow path ( 24 ) whenever the hydrogen inlet valve ( 52 ) is closed; and,

f. a hydrogen sensor means secured in communication with the fuel cell ( 12 ) for detecting a concentration of hydrogen within the anode flow path ( 24 ) and the cathode flow path ( 38 ), wherein the hydrogen sensor means comprises a sensor circuit ( 80 ) secured in electrical communication with an external circuit ( 82 ), which external circuit ( 82 ) is secured in electrical communication with the anode catalyst ( 14 ) and the cathode catalyst ( 16 ) the sensor circuit ( 80 ) including a power source ( 84 ), a voltage-measuring device ( 86 ), and a sensor circuit switch ( 88 ), the sensor circuit ( 80 ) being secured to the fuel cell ( 12 ) so that the power source ( 84 ) may selectively deliver a pre-determined sensing current to the fuel cell ( 12 ) for a pre-determined sensing duration for measuring a voltage, difference between the anode catalyst ( 14 ) and cathode catalyst ( 16 ).

Assignments (3)
CORRECTION OF ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035772, FRAME 0192. Recorded Jul 2, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036407/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035772/0192 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2013
From: UTC POWER CORPORATION
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031033/0325 →