IP Library Granted Patent US 7,268,183
Granted Patent B2
US 7,268,183 · App. 10/641,550 · Granted Sep 11, 2007

Reactive polyurethane hotmelts with large PSA range

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Quick Facts
Patent No.
US 7,268,183
App. No.
10/641,550
Granted
Sep 11, 2007
Kind
B2
Abstract

Reactive polyurethane hotmelts comprising crystallizing polyesterpolyols based on fumaric acid and 1,6-hexanediol. These hotmelts exhibit good pressure-sensitive adhesive (PSA) properties over a very broad temperature range. The reactive polyurethane hotmelts are prepared by mixing a polyol mixture containing at least on crystallizing polyesterpolyol with an excess of polyisocyanates.

Claims (27)

1. Reactive polyurethane hotmelts comprising the reaction product of

A a polyisocyanate component comprising at least one difunctional polyisocyanate having an isocyanate content of from 5 to 50% by weight (based on A) and

B a polyol mixture comprising at least one crystallizing polyesterpolyol (b1) which is the reaction product of fumaric acid and 1,6-hexanediol,

wherein the ratio of polyisocyanate component A to polyol component B is chosen so that the molar ratio of NOC to OH is from 1.2 to 4.0, and wherein the hotmelt has a storage modulus of 5×10 4 to 5×10 5 Pa in a temperature range of from 35° C. to 75° C.

2. Reactive polyurethane hotmelts according to claim 1 wherein the fraction of crystallizing polyesterpolyol (b1) in polyol component B amounts to from 15 to 55 weight fractions.

3. Reactive polyurethane hotmelts according to claim 1 , wherein the fraction of crystallizing polyesterpolyol (b1) in polyol component B amounts to from 15 to 30 weight fractions.

4. Reactive polyurethane hotmelts according to claim 1 , further comprising a fraction of at least difunctional crystallizing polyesterpolyols (b2) in polyol component B in amounts to up to 85 weight fractions.

5. Reactive polyurethane hotmelts according to claim 1 , further comprising a fraction of polyesterpolyols liquid at room temperature (b3) in polyol component B in amounts to up to 85 weight fractions.

6. Reactive polyurethane hotmelts according to claim 1 , further comprising a fraction of amorphous polyesterpolyols (b4) in polyol component B in amounts to up to 60 weight fractions.

7. Reactive polyurethane hotmelts according to claim 1 , further comprising a fraction of polyetherpolyols (b5) in polyol component B in amounts to up to 40 weight fractions.

8. Reactive polyurethane hotmelts according to claim 1 , wherein the ratio of polyisocyanate component A to polyol component B is chosen so that the molar ratio of NCO to OH is from 1.3 to 3.0.

9. Process for preparing the reactive polyurethane hotmelts according to claim 1 , comprising

a) mixing the liquid polyols B with an excess of the polyisocyanates A,

b) producing a homogeneous mixture of liquid polyols B and polyisocyanates A, and

c) discharging the homogeneous mixture.

10. Method for adhering a first substrate and a second substrate, comprising

a) applying reactive polyurethane hotmelts according to claim 1 to a first surface of a first substrate,

b) placing a second substrate in contact with the first surface of the first substrate.

11. The process of claim 9 , further comprising the additional step of stirring the mixture until a constant NCO level is obtained.

12. Reactive polyurethane hotmelts according to claim 1 wherein crystallizing polyesterpolyol (b1) has an OH number of 10 to 60 mg KOH/g.

13. Reactive polyurethane hotmelts according to claim 2 wherein crystallizing polyesterpolyol (b1) has an OH number of 10 to 60 mg KOH/g.

14. Reactive polyurethane hotmelts according to claim 3 wherein crystallizing polyesterpolyol (b1) has an OH number of 10 to 60 mg KOH/g.

15. Reactive polyurethane hotmelts according to claim 4 wherein crystallizing polyesterpolyol (b1) has an OH number of 10 to 60 mg KOH/g.

16. Reactive polyurethane hotmelts according to claim 1 wherein crystallizing polyesterpolyol (b1) has an OH number of 20 to 40 mg KOH/g.

17. Reactive polyurethane hotmelts according to claim 2 wherein crystallizing polyesterpolyol (b1) has an OH number of 20 to 40 mg KOH/g.

18. Reactive polyurethane hotmelts according to claim 3 wherein crystallizing polyesterpolyol (b1) has an OH number of 20 to 40 mg KOH/g.

19. Reactive polyurethane hotmelts according to claim 4 wherein crystallizing polyesterpolyol (b1) has an OH number of 20 to 40 mg KOH/g.

Assignments (4)
CHANGE OF NAME Recorded Apr 6, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038365/0392 →
CHANGE OF NAME Recorded Mar 22, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038399/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2016
From: BAYER AG
To: BAYER MATERIALSCIENCE AG
Reel/Frame 038044/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2003
From: WINTERMANTEL, MATTHIAS; PERREY, HERMANN; WAMPRECHT, CHRITIAN; MECKEL, WALTER; RAMTHUN, JURGEN
To: BAYER AKTIENGESELLSCHAFT
Reel/Frame 014736/0370 →