Method and apparatus for improved low current accuracy in multi-phase step motors
View Patent ↗The sense signal, which is used to indicate that the motor phase current in a stepper motor is at the set point, is marked both before and after each pulse width modulator edge thereby reducing susceptibility to commutation noise from any phase. A mask time is created for a period before and after a PWM edge. The phase current is balanced during this mask time by removing and replacing the phase current.
1. A motor driver circuit comprising:
an H-switch circuit arranged for connection with one phase of a multi-phase step motor;
a switch driver interconnected with said H-switch and a bridge control circuit;
a set point generator connecting with one input to a comparator;
a phase current sensing resistor connecting with said H-switch and another input to said comparator for providing a sense resistor signal to said H-switch and said comparator; and a pulse width modulation (PWM) oscillator connecting with one input to a logic gate and an output from said comparator connecting another input to said logic gate, an output from said logic gate connecting with said bridge control circuit, whereby direction and duration of current flow to said H-switch via said bridge control circuit and said switch driver is controlled by operation of said PWM oscillator and said PWM oscillator blocks output of said logic gate for a period spanning one edge of a PWM oscillator signal from said bridge control circuit.
2. A method for modifying current flow thru one phase of a multi-phase step motor comprising the steps of:
sensing phase current flow thru one phase of the multi-phase step motor;
comparing said phase current flow to a set point value; preventing interruption of said phase current flow during occurrence of a mask signal; and
interrupting said phase current flow after cessation of said mask signal and said phase current flow compares to said set point value.
3. The method of claim 2 including the steps of:
starting said phase current flow in a first direction upon occurrence of an edge of a reverse signal;
determining an edge of a pulse width modulation (PWM) oscillator signal, said (PWM) oscillator signal defining said phase current flow; and
continuing said phase current flow upon occurrence of a falling edge of said (PWM) oscillator signal when said phase current flow increases to said set point value.