IP Library Granted Patent US 7,393,610
Granted Patent B2
US 7,393,610 · App. 10/645,617 · Granted Jul 1, 2008

Laminate packaging flat cell

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Quick Facts
Patent No.
US 7,393,610
App. No.
10/645,617
Granted
Jul 1, 2008
Kind
B2
Abstract

A laminate packaging flat cell comprises a laminate film formed by combining polymer and metal with each other; a power generating element formed of a plurality of electrode plates and separators, and hermetically sealed by the laminate film; and an electrode terminal lead coupled to the electrode plate. In the laminate packaging flat cell of the present invention, the power generating element is hermetically sealed by forming a thermally welded portion on an outer periphery of the laminate film, and the electrode terminal lead protrudes from the thermally welded portion, and a through-hole is provided in a position thereof contacting the thermally welded portion.

Claims (24)

1. A laminate packaging flat cell, comprising:

a laminate film formed by combining polymer and metal with each other;

a power generating element formed of a plurality of electrode plates and separators, and hermetically sealed by the laminate film; and

an electrode terminal lead coupled to the electrode plate,

wherein the power generating element is hermetically sealed by forming a thermally welded portion on an outer periphery of the laminate film, and

wherein the electrode terminal lead protrudes from the thermally welded portion in a protruding direction, a plurality of through-holes are provided in the electrode terminal lead in a position thereof contacting the thermally welded portion, the through-holes form first and second rows along a widthwise direction of the electrode terminal lead that is substantially perpendicular to the protruding direction, the through-holes in the first row are arranged to offset to the through-holes in the second row without a gap in the widthwise direction when viewed along the protruding direction, and a ratio of a cross-sectional area of the through-holes to a cross-sectional area of the electrode terminal lead along the widthwise direction ranges from 20 to 50%.

2. A laminate packaging flat cell according to claim 1 , wherein an adhesive layer is provided on at least one surface of the electrode terminal lead.

3. A laminate packaging flat cell according to claim 1 , wherein an end of the laminate film joined to the electrode terminal lead is folded on itself.

4. A laminate packaging flat cell according to claim 1 ,

wherein the through-holes are elongated along a widthwise direction of the electrode terminal lead that is substantially perpendicular to the protruding direction.

5. A laminate packaging flat cell according to claim 4 ,

wherein the electrode terminal lead further comprises a plurality of through holes.

6. A laminate packaging flat cell according to claim 4 ,

wherein said through holes are arcuately-shaped.

7. A method for manufacturing a laminate packaging flat cell, comprising:

preparing a laminate film formed by combining polymer and metal with each other; a power generating element formed of a plurality of electrode plates and separators, and hermetically sealed in the laminate film by forming a thermally welded portion on an outer periphery of the laminate film; and an electrode terminal lead coupled to the electrode plate protruding from the thermally welded portion in a protruding portion, and having a plurality of through-holes provided in the electrode terminal lead in a contact portion with the thermally welded portion, the through-holes form first and second rows along a widthwise direction of the electrode terminal lead that is substantially perpendicular to the protruding direction, the through-holes in the first row are arranged to offset to the through-holes in the second row without a gap in the widthwise direction when viewed along the protruding direction, and a ratio of a cross-sectional area of the through-holes to a cross-sectional area of the electrode terminal lead along the widthwise direction ranges from 20 to 50%;

attaching an adhesive layer onto the contact portion of at least one surface of the electrode terminal lead; and

forming the thermally welded portion by thermally welding the laminate film while interposing the adhesive layer therebetween, and hermetically sealing the power generating element.

8. A laminate packaging flat cell, comprising:

a laminate film formed by combining polymer and metal with each other;

a power generating element formed of a plurality of electrode plates and separators, and hermetically sealed by the laminate film; and

an electrode terminal lead coupled to the electrode plate,

wherein the power generating element is hermetically sealed by forming a thermally welded portion on an outer periphery of the laminate film, and

wherein the electrode terminal lead protrudes from the thermally welded portion in a protruding direction, a plurality of through-holes are provided in the electrode terminal lead in a position thereof contacting the thermally welded portion, the through-holes being arranged to prevent leakage of electrolyte linearly along the protruding direction through a location of the thermally welded portion of the laminate film where the terminal electrode lead protrudes, and a ratio of a cross-sectional area of the through-holes to a cross-sectional area of the electrode terminal lead along the widthwise direction ranges from 20 to 50%.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2019
From: NISSAN MOTOR CO., LTD.
To: ENVISION AESC JAPAN LTD.
Reel/Frame 049888/0933 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 7, 2005
From: SHIMAMURA, OSAMU; ABE, TAKAAKI; ITO, TAKANORI; SAITO, TAKAMITSU; HORIE, HIDEAKI; SUGAWARA, HIROSHI
To: NISSAN MOTOR CO., LTD.
Reel/Frame 016447/0902 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2003
From: SHIMAMURA, OSAMU; ABE, TAKAAKI; ITO, TAKANORI; SAITO, TAKMITSU; HORIE, HIDEAKI; SUGAWARA, HIROSHI
To: NISSAN MOTOR CO., LTD.
Reel/Frame 014425/0408 →