IP Library Granted Patent US 7,395,568
Granted Patent B2
US 7,395,568 · App. 10/660,915 · Granted Jul 8, 2008

Self-contained articulated mattress

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Quick Facts
Patent No.
US 7,395,568
App. No.
10/660,915
Granted
Jul 8, 2008
Kind
B2
Abstract

A mattress may include one or more sections movable relative to one another, such as an adjustable head portion or an adjustable foot portion. Motors and/or other drive systems may be integrated within the mattress, and the mattress may be adapted for use with a convention frame or a conventional foundation.

Claims (45)

1. An adjustable mattress comprising:

a first section and a second section overlying a common rigid planar platform, with respective upper surfaces of the first section and the second section moveable relative to each other and together forming at least a portion of a sleeping surface of the adjustable mattress;

a first mechanical drive unit within the adjustable mattress, the first mechanical drive unit connected between the platform and at least one of the first section and the second section and providing a mechanical force to move the upper surface of the first section relative to the upper surface of the second section; and

a flexible sheet comprising a first sheet member coextensive with the first section and a second sheet member coextensive with the second section and disposed between the first mechanical drive unit and bottom surfaces of the first and second sections, said flexible sheet being continuous in a longitudinal direction of the mattress at least across one of the first and second sections,

wherein the first sheet member is attached to the second sheet member by an articulated hinge and a force of the first mechanical drive unit is distributed across a region of the first section by the first sheet member associated with that section.

2. The adjustable mattress of claim 1 , further comprising one or more additional sections, each additional section forming a portion of the sleeping surface of the adjustable mattress, and an upper surface of each additional section moveable relative to at least one of the upper surfaces of the first section, the second section, or another one of the one or more additional sections.

3. The adjustable mattress of claim 2 , further comprising a second mechanical drive unit within the adjustable mattress and connected to a least one of the additional sections to provide mechanical force to move an upper surface of the at least one additional section relative to the upper surface of the first section, the second section, or another one of the one or more additional sections.

4. The adjustable mattress of claim 3 , further comprising an additional sheet member disposed between the at least one additional section and the second mechanical drive unit.

5. The adjustable mattress of claim 1 further comprising a mattress cover enclosing the first section, the second section, the first mechanical drive unit, and the flexible sheet.

6. The adjustable mattress of claim 1 further comprising one or more layers of padding beneath the sleeping surface.

7. The adjustable mattress of claim 1 further comprising a foundation, at least one of the first section or the second section remaining stationary relative to the foundation.

8. The adjustable mattress of claim 1 wherein each of the first section and the second section includes a mattress core adapted to receive the first mechanical drive unit.

9. The adjustable mattress of claim 8 wherein the mattress core of at least one of the first section and the second section includes at least one of a foam core, a liquid core, an air core, a plurality of open spring coils, or a plurality of pocket spring coils.

10. The adjustable mattress of claim 1 further comprising a controller adapted to activate the first mechanical drive unit to move the first section relative to the second section.

11. The adjustable mattress of claim 10 wherein the controller is wireless.

12. The adjustable mattress of claim 10 wherein the controller is programmable to recall one or more positions of the first section relative to the second section.

13. The adjustable mattress of claim 10 wherein the controller provides digital adjustment of the first section relative to the second section.

14. The adjustable mattress of claim 13 wherein the digital adjustment permits entry of a number characterizing the position of the first section relative to the second section.

15. The adjustable mattress of claim 10 wherein the controller provides continuous adjustment of the first section relative to the second section.

16. The adjustable mattress of claim 15 wherein the continuous adjustment includes at least one of a slider, a knob, or a dial.

17. The adjustable mattress of claim 1 wherein the first mechanical drive unit includes a DC motor.

18. The adjustable mattress of claim 1 wherein the first mechanical drive unit includes a worm gear.

19. The adjustable mattress of claim 1 wherein the first mechanical drive unit includes one or more arms coupled to a DC motor.

20. The adjustable mattress of claim 1 wherein the upper surface of at least one of the first section and the second section remains parallel with a ground surface.

21. The adjustable mattress of claim 1 wherein the first section is at least one of a head section of a mattress or a foot section of a mattress.

22. The adjustable mattress of claim 1 , wherein the first and second sheet members are made of a continuous piece of plywood.

23. The adjustable mattress of claim 1 , wherein the first and second sheet members are made of a continuous piece of plastic.

24. The adjustable mattress of claim 1 , wherein the flexible sheet is sized to match the sleeping surface.

25. An adjustable mattress comprising:

a first section and a second section overlying a common rigid planar platform, with respective upper surfaces of the first section and the second section moveable relative to each other and together forming a sleeping surface of the adjustable mattress;

a mechanical means within the adjustable mattress for moving the upper surface of the first section relative to the upper surface of the second section; and

a flexible mid-sheet comprising a first sheet member coextensive with the first section and a second sheet member coextensive with the second section and disposed between the mechanical means and the first and second sections, said flexible mid-sheet being continuous in a longitudinal direction of the mattress at least across one of the first and second sections,

wherein the first sheet member is attached to the second sheet member by an articulated hinge and a force of the mechanical means is distributed across a region of the first section by the first sheet member coextensive with that section.

26. An articulated mattress having a flexible cover, comprising:

a base element forming a planar region parallel to a sleeping surface of said mattress;

a sleeping element comprising:

a first section and a second section with respective upper surfaces of the first section and the second section moveable relative to each other and together forming the sleeping surface of the mattress;

one or more mattress cores disposed on and above a flexible sheet, said flexible sheet comprises a first sheet member coextensive with the first section and a second sheet member coextensive with the second section, the first sheet member is attached to the second sheet member by an articulated hinge, and the flexible sheet is continuous in a longitudinal direction of the mattress at least across one of the first and second sections; and

articulation means fixedly attached to said base element, comprising a screw drive means fixedly mounted to said base element; and

linkage means coupled to said screw drive, whereby actuation of said screw drive causes said linkage to bear on said flexible sheet, thereby displacing said sheet;

wherein the screw drive is distributed across a region of the corresponding one of the first and second sections by the first or second sheet member associated with that section, and

wherein said base element, said sleeping element, said articulation means, and said flexible sheet are located within said flexible cover.

27. The articulated mattress of claim 26 , wherein said mattress overlaps a frame, said mattress further comprising one or more clamping means for attaching said mattress to said frame.

28. The articulated mattress of claim 26 , wherein said articulation means further comprises a controller configured to effect said actuation.

29. The articulated mattress of claim 28 wherein said controller is a wireless controller.

Assignments (25)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.
Reel/Frame 064185/0293 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 040813/1075 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059925/0322 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0175 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0213 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0136 →
RELEASE OF SECURITY INTEREST Recorded Nov 18, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
To: DREAMWELL, LTD.; SIMMONS BEDDING COMPANY; NATIONAL BEDDING COMPANY L.L.C.
Reel/Frame 040647/0639 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA INFORMATION FROM UBS AG, STAMFORD BRANCH, AS AGENT TO MORGAN STANLEY SENIOR FUNDING, INC. PREVIOUSLY RECORDED ON REEL 029128 FRAME 0126. ASSIGNOR(S) HEREBY CONFIRMS THE RECEIVING PARTY DATA INFORMATION. Recorded May 1, 2014
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
Reel/Frame 032810/0697 →
SECURITY AGREEMENT Recorded Oct 15, 2012
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: UBS AG, STAMFORD BRANCH, AS AGENT
Reel/Frame 029128/0126 →
SECURITY AGREEMENT Recorded Oct 15, 2012
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: UBS AG, STAMFORD BRANCH, AS AGENT
Reel/Frame 029128/0091 →
RELEASE OF PATENTS Recorded Oct 11, 2012
From: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
To: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.; DREAMWELL, LTD.
Reel/Frame 029117/0648 →
RELEASE OF PATENTS Recorded Oct 11, 2012
From: U.S. BANK NATIONAL ASSOCIATION
To: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; DREAMWELL, LTD.; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.
Reel/Frame 029116/0159 →
SECURITY AGREEMENT Recorded Feb 19, 2010
From: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; DREAMWELL, LTD.; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.; SIMMONS HOLDCO, LLC
To: WACHOVIA CAPITAL FINANCE CORPORATION (NEW ENGLAND), AS AGENT
Reel/Frame 023957/0451 →
SECURITY AGREEMENT Recorded Jan 25, 2010
From: DREAMWELL, LTD.; SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 023839/0483 →
RELEASE OF SECURITY INTEREST Recorded Jan 20, 2010
From: DEUTSCHE BANK AG, NEW YORK BRANCH
To: DREAMWELL, LTD.
Reel/Frame 023814/0957 →
PATENT SECURITY AGREEMENT Recorded Nov 26, 2008
From: DREAMWELL, LTD.
To: DEUTSCHE BANK AG, NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 021890/0671 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2003
From: DAMEWOOD, KEVIN
To: DREAMWELL, LTD.
Reel/Frame 014543/0493 →