IP Library Granted Patent US 39,764
Granted Patent E1
US 39,764 · App. 10/664,052 · Granted Aug 14, 2007

Composite roof structures prepared using one-part moisture curing polyurethane foaming adhesive compositions containing a reversibly blocked catalyst

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Quick Facts
Patent No.
US 39,764
App. No.
10/664,052
Granted
Aug 14, 2007
Kind
E1
Abstract

The present invention relates to composite roof structures and their preparation. The composite roof structure is prepared by applying a one-part, moisture curable, foaming, polyurethane adhesive composition to the roof deck, placing the roofing material in contact with the adhesive composition, and allowing the adhesive mixture to foam, fill, and cure. If multiple layer of the roofing material are used to form the composite roof structure, then the above procedure may be used to adhere each of the roofing material layers.

Claims (23)

1. A method of adhering roofing material to a roof deck, comprising;

A. applying a one-part, moisture curable, foaming, polyurethane adhesive composition, consisting essentially of;

i. an isocyanate terminated prepolymer prepared from at least one organic polyisocyanate and at least one composition containing at least two isocyanate reactive moieties, and

ii. a reversibly blocked catalyst, consisting essentially of; the addition product of a sulfonyl isocyanate and a tertiary amine and/or a tin (II) or tin (IV) carboxylate composition; to a roof deck;

B. positioning the roofing material on the deck with sufficient pressure to seat the roofing material in the polyurethane adhesive composition; and

C. allowing the polyurethane composition to foam, fill and cure.

2. The method of adhering roofing material as claimed in claim 1 , where prior to applying the polyurethane adhesive composition to the roof deck, the roof deck is misted with water.

3. The method of adhering roofing material as claimed in claim 1 , where prior to applying the polyurethane adhesive composition to the roof deck, the roof deck is misted with an acidic, aqueous solution.

4. The method of adhering roofing material as claimed in claim 1 , where the organic polyisocyanate is diphenylmethane diisocyanate.

5. The method of adhering roofing material as claimed in claim 1 , where the composition containing at least two isocyanate reactive moieties is a polyether polyol free of nitrogen.

6. The method of adhering roofing material as claimed in claim 1 , where the reversibly blocked catalyst is the reaction product of a sulfonyl isocyanate, a tertiary amine, and a tin(II) or tin(IV) carboxylate composition.

7. A method of adhering roofing material to a roof deck comprising:

applying to said roof deck a one part moisture curable foaming polyurethane adhesive composition consisting essentially of:

an isocyanic terminated pre - polymer prepared from at least one organic polyisocyanate and at least one composition containing at least two isocyanate reactive moieties; and

a reversibly blocked catalyst consisting essentially of the addition product of a sulfonyl isocyanate and at least one of the group consisting of a tertiary amine, a tin ( II ) structural unit and a tin ( IV ) structural unit;

positioning roofing material on the deck with sufficient pressure to seat the roofing material in the polyurethane adhesive composition; and

allowing the polyurethane composition to foam, fill and cure.

8. The method of adhering roofing materials claimed in claim 7 wherein prior to applying the polyurethane adhesive composition to the roof deck, the roof deck is misted with water.

9. The method of adhering the roofing materials claimed in claim 7 wherein prior to applying the polyurethane adhesive composition to the roof deck the roof deck is misted with an acidic aqueous solution.

10. The method of adhering the roofing material as claimed in claim 7 wherein the organic polyisocyanate is diphenyl- methane diisocyanate.

11. The method of adhering roofing materials claimed in claim 7 wherein a composition containing at least two isocyanate moieties is a polyetherpolyol free of nitrogen.

12. The method claimed in claim 7 wherein said reversibly blocked catalyst consists essentially of the addition product of a sulfonyl isocyanate and at least two of the group consisting of a tertiary amine, a tin ( II ) structural unit and a tin ( IV ) structural unit.

13. The method claimed in claim 7 wherein said reversibly blocked catalyst consists essentially of the addition product of a sulfonyl isocyanate and a tertiary amine and a tin ( II ) structural unit and a tin ( IV ) structural unit.

Assignments (8)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE PATENT NUMBER 6763859 PREVIOUSLY RECORDED ON REEL 016408 FRAME 0950. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 9, 2014
From: ASHLAND INC.
To: ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC
Reel/Frame 032867/0391 →
RELEASE OF PATENT SECURITY AGREEMENT Recorded Mar 18, 2013
From: THE BANK OF NOVA SCOTIA
To: ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC; AQUALON COMPANY; ISP INVESTMENTS INC.; HERCULES INCORPORATED
Reel/Frame 030025/0320 →
SECURITY AGREEMENT Recorded Sep 16, 2011
From: ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC; HERCULES INCORPORATED; AQUALON COMPANY; ISP INVESTMENT INC.
To: THE BANK OF NOVA SCOTIA, AS ADMINISTRATIVE AGENT
Reel/Frame 026918/0052 →
RELEASE OF PATENT SECURITY AGREEMENT Recorded Sep 15, 2011
From: BANK OF AMERICA, N.A.
To: ASHLAND, INC.; ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC; AQUALON COMPANY; HERCULES INCORPORATED
Reel/Frame 026927/0247 →
SECURITY AGREEMENT Recorded Apr 14, 2010
From: ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC; AQUALON COMPANY; HERCULES INCORPORATED
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 024225/0289 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2010
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC; AQUALON COMPANY; HERCULES INCORPORATED
Reel/Frame 024218/0928 →
SECURITY AGREEMENT Recorded Dec 3, 2008
From: ASHLAND LICENSING AND INTELLECTUAL PROPERTY...; AQUALON COMPANY; HERCULES INCORPORATED
To: BANK OF AMERICA, N.A. AS ADMINISTRATIVE AGENT
Reel/Frame 021924/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2005
From: ASHLAND INC.
To: ASHLAND LICENSING AND INTELLECTUAL PROPERTY LLC
Reel/Frame 016408/0950 →