IP Library Granted Patent US 7,201,888
Granted Patent B2
US 7,201,888 · App. 10/680,872 · Granted Apr 10, 2007

Nanosized silver oxide powder

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Quick Facts
Patent No.
US 7,201,888
App. No.
10/680,872
Granted
Apr 10, 2007
Kind
B2
Abstract

The present invention provides silver oxide particles having an average diameter of less than or equal to 100 nm that are stable and can be transported in dry powder form. The surface of the silver oxide particles is coated with an extremely thin layer of a surfactant such as fatty acid. Nanosized silver oxide particles according to the invention are preferably formed via the addition of a strong base to a mixture including an aqueous silver salt solution and a surfactant dissolved in an organic solvent that is at least partially water miscible. The strong base causes silver oxide to precipitate from the mixture as nanosized particles, which are immediately encapsulated by the surfactant and thus protected from further crystal growth and Ostwald ripening. The nanosized surfactant coated particles of silver oxide can be washed and dried and then transported in dry form.

Claims (23)

1. A method of forming silver oxide particles, the method comprising:

mixing a first solution and a second solution together to form a mixture, wherein the first solution comprises a silver salt dissolved in water and the second solution comprises a surfactant dissolved in an organic solvent; and

contacting the mixture with a base to precipitate silver oxide particles that are at least partially encapsulated by the surfactant.

2. The method according to claim 1 wherein the first solution comprises silver nitrate dissolved in deionized water.

3. The method according to claim 2 wherein the organic solvent is completely miscible with water.

4. The method according to claim 2 wherein the organic solvent is acetone.

5. The method according to claim 1 wherein the surfactant comprises a fatty acid or a derivative of a fatty acid.

6. The method according to claim 5 wherein the fatty acid is oleic acid.

7. The method according to claim 1 wherein the base is selected from the group consisting of sodium hydroxide and potassium hydroxide.

8. The method according to claim 1 further comprising:

separating the surfactant encapsulated silver oxide particles from the mixture; and

washing the surfactant encapsulated silver oxide particles.

9. The method according to claim 8 wherein the surfactant encapsulated silver oxide particles are sequentially washed with water and acetone.

10. The method according to claim 8 further comprising:

drying the washed surfactant encapsulated silver oxide particles.

11. The method according to claim 10 further comprising:

screening the dried surfactant encapsulated silver oxide particles to remove aggregates.

12. The method according to claim 1 wherein the surfactant encapsulated silver oxide particles have an average particle size of less than or equal to about 100 nm.

13. A composition of matter comprising particles of silver oxide having an average particle size of less than or equal to about 100 nm, wherein the silver oxide particles are encapsulated by a surfactant that inhibits Ostwald ripening.

14. The composition of matter according to claim 13 wherein the surfactant is a fatty acid.

15. The composition of matter according to claim 14 wherein the fatty acid is oleic acid.

16. The composition of matter according to claim 13 wherein the particles of silver oxide are in dry powder form.

17. The composition of matter according to claim 13 wherein the particles of silver oxide are dispersed in a liquid carrier.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2013
From: FERRO CORPORATION
To: AMES ADVANCED MATERIALS CORPORATION
Reel/Frame 031750/0198 →
RELEASE OF SECURITY INTEREST Recorded Oct 31, 2013
From: PNC BANK, NATIONAL ASSOCIATION
To: FERRO CORPORATION
Reel/Frame 031522/0958 →
AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded Aug 30, 2010
From: FERRO CORPORATION
To: PNC BANK NATIONAL ASSOCIATION (AS SUCCESSOR-BY-MERGER TO NATIONAL CITY BANK)
Reel/Frame 024906/0728 →
RELEASE OF SECURITY INTEREST Recorded Sep 29, 2008
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A. (AS SUCCESSOR-IN-INTEREST TO J.P. MORGAN TRUST COMPANY)
To: FERRO CORPORATION
Reel/Frame 021590/0591 →
SECURITY AGREEMENT Recorded Jun 15, 2006
From: FERRO CORPORATION
To: J.P. MORGAN TRUST COMPANY, NATIONAL ASSOCIATION, AS TRUSTEE
Reel/Frame 017794/0411 →
SECURITY AGREEMENT Recorded Jun 7, 2006
From: FERRO CORPORATION
To: NATIONAL CITY BANK, AS COLLATERAL AGENT
Reel/Frame 017730/0594 →
SECURITY AGREEMENT Recorded Apr 27, 2006
From: FERRO CORPORATION
To: NATIONAL CITY BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 017527/0909 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2004
From: BERUBE, GREGORY M.; BANERJEE, GARGI
To: FERRO CORPORATION
Reel/Frame 014916/0019 →