Diisobutylene process
View Patent ↗This invention is a process for producing diisobutylene from isobutylene. The process comprises first oligomerizing isobutylene to diisobutylene using a sulfonic acid-type ion exchange resin. The oligomerization step is followed by contacting the diisobutylene product with an adsorbent to remove sulfur impurities produced during the oligomerization step. The adsorbent is a large pore zeolite such as zeolite X and zeolite Y. Optionally, the purified diisobutylene may be hydrogenated to isooctane using a hydrogenation catalyst.
1. A process comprising:
(a) oligomerizing isobutylene in the presence of a sulfonic acid resin catalyst to produce a diisobutylene stream containing minor amounts of sulfur impurities; and
(b) contacting the diisobutylene stream with a large pore zeolite to produce a diisobutylene product having a reduced amount of sulfur impurities.
2. The method of claim 1 wherein the large pore zeolite has an average pore size from about 6 Angstroms to about 15 Angstroms.
3. The method of claim 1 wherein the large pore zeolite is zeolite X.
4. The method of claim 1 wherein the large pore zeolite is zeolite Y.
5. The method of claim 1 wherein the large pore zeolite is in the sodium form.
6. The process of claim 1 comprising the additional step of (c) hydrogenating the diisobutylene product having a reduced amount of sulfur impurities in the presence of a hydrogenation catalyst to form isooctane.
7. The process of claim 6 wherein the hydrogenation catalyst is a supported nickel catalyst.
8. A process comprising:
(a) oligomerizing isobutylene in the presence of a sulfonic acid resin catalyst to produce a diisobutylene stream containing minor amounts of sulfur impurities;
(b) contacting the diisobutylene stream with a large pore zeolite selected from the group consisting of zeolite X and zeolite Y to produce a diisobutylene product having a reduced amount of sulfur impurities; and
(c) hydrogenating the diisobutylene product having a reduced amount of sulfur impurities in the presence of a hydrogenation catalyst to form isooctane.
9. The process of claim 8 wherein the hydrogenation catalyst is a supported nickel catalyst.