Flame-retarded poly(ester)carbonates
View Patent ↗A thermoplastic molding composition comprising poly(ester)carbonate is disclosed. The composition that is characterized by its flame resistance contains a PTFE blend in an amount of 0.2 to 0.6% and an organic salt of an alkali metal or alkaline earth metal in an amount of 0.01 to 0.1%. The PTFE blend contains a blending partner and PTFE wherein amount of PTFE is 30 to 70% relative to the weight of the PTFE blend.
1. A thermoplastic molding composition consisting of:
(a) linear poly(ester)carbonate prepared from a diphenol selected from the group consisting of hydroquinone, resorcinol, dihydroxydiphenyl, bis(hydroxyphenyl) alkanes, bis(hydroxyphenyl) cycloalkanes, bis(hydroxyphenyl) sulfides, bis(hydroxyphenyl) ethers, bis(hydroxyphenyl) ketones, bis(hydroxyphenyl) sulfones, bis(hydroxyphenyl) sulfoxides, (α,α′-bis(hydroxyphenyl) diisopropylbenzenes, compounds thereof which are alkylated in the ring and halogenated in the ring, anc combinations thereof;
(b) PTFE present in an amount of 0.2 to 0.6% by weight, based on the total weight of said composition, said PTFE being present in the form of a PTFE blend comprising PTFE and a blend partner, said PTFE blend comprising PTFE in an amount of 30 to 70% by weight, based on the total weight of said PTFE blend;
(c) an organic salt of an alkali metal or alkaline earth metal in an amount of 0.01 to 0.1% by weight, based on the total weight of said composition; and
(d) optionally an additive selected from the group consisting of glass fibers, fillers, organic pigments, inorganic pigments, UV stabilizers, heat stabilizers, impact modifiers, antioxidants, mold release agents and combinations thereof.
2. The composition of claim 1 wherein the PTFE blend is present in an amount of 0.3 to 0.5%.
3. The composition of claim 1 wherein the sum of PTFE and the organic salt is less then 0.65% relative to the total weight of the composition.
4. The composition of claim 1 wherein said PTFE blend comprises PTFE in an amount of 20 to 70% by weight, based on the total weight of said PTFE blend.
5. The composition of claim 1 wherein the organic salt is present in an amount of 0.01 to 0.08%.
6. The composition of claim 1 wherein at least one of the organic pigment or the inorganic pigment is present in an amount of 0.01 to 5% relative to the weight of the composition.
7. A molded article comprising the composition of claim 1 .
8. The composition of claim 1 wherein said blend partner is styrene-acrylonitrile copolymer (SAN).
9. The composition of claim 1 wherein said blend partner is polyacrylate.
10. The composition of claim 1 wherein said organic salt is selected from the group consisting of sodium-2,4,6-trichlorobenzoate, potassium-2,4,6-trichlorobenzoate, N-(p-tolylsulfonyl)-p-toluenesulfimide potassium salt, N-(N′-benzylaminocarbonyl) sulfanylimide potassium salt and combinations thereof.
11. The composition of claim 1 wherein said PTFE blend comprises PTFE in an amount of 30 to 70% by weight, based on the total weight of said PTFE blend.
12. The composition of claim 1 wherein said diphenol, from which said linear poly(ester)carbonate prepared, is selected from the group consisting of 4,4′-dihydroxydiphenyl, 1,1-bis(4-hydroxyphenyl) phenyl ethane, 2,2-bis(4-hydroxyphenyl) propane, 2,2-bis(3,5-dimethyl-4-hydroxyphenyl) propane, 1,1-bis(4-hydroxyphenyl) cyclohexane and 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethyl cyclohexane and combinations thereof.
13. The composition of claim 12 wherein said diphenol is 2,2-bis(4-hydroxyphenyl) propane.
14. A process for preparing a thermoplastic molding composition consisting of blending in a melt,
(i) linear poly(ester)carbonate prepared from a diphenol selected from the group consisting of hydroquinone, resorcinol, dihydroxydiphenyl, bis(hydroxyphenyl) alkanes, bis(hydroxyphenyl) cycloalkanes, bis(hydroxyphenyl) sulfides, bis(hydroxyphenyl) ethers, bis(hydroxyphenyl) ketones, bis(hydroxyphenyl) sulfones, bis(hydroxyphenyl) sulfoxides, (α,α′-bis(hydroxyphenyl) diisopropylbenzenes, compounds thereof which are alkylated in the ring and halogenated in the ring, anc combinations thereof,
(ii) PTFE present in an amount of 0.2 to 0.6% by weight, based on the total weight of said composition, said PTFE being present in the form of a PTFE blend comprising PTFE and a blend partner, said PTFE blend comprising PTFE in an amount of 30 to 70% by weight, based on the total weight of said PTFE blend,
(iii) an organic salt of an alkali metal or alkaline earth metal in an amount of 0.01 to 0.1% by weight, based on the total weight of said composition, and
(iv) optionally an additive selected from the group consisting of glass fibers, fillers, organic pigments, inorganic pigments, UV stabilizers, heat stabilizers, impact modifiers, antioxidants, mold release agents and combinations thereof.
15. The thermoplastic molding composition prepared by the process of claim 14 .