IP Library Granted Patent US 7,098,574
Granted Patent B2
US 7,098,574 · App. 10/691,238 · Granted Aug 29, 2006

Piezoelectric resonator and method for manufacturing the same

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Quick Facts
Patent No.
US 7,098,574
App. No.
10/691,238
Granted
Aug 29, 2006
Kind
B2
Abstract

In the case where an ultraminiature piezoelectric substrate, which has a resonating portion formed by making a concavity by etching in the surface of the piezoelectric substrate made of an anisotropic crystal material, is mass-produced by batch operation using a large-area piezoelectric substrate wafer, an annular portion surrounding each concavity is formed sufficiently thick to prevent cracking from occurring when the wafer is severed. A piezoelectric substrate 2 of an anisotropic piezoelectric crystal material has a thin resonating portion 4 and a thick annular portion 5 integrally surrounding the outer marginal edge of the resonating portion to form a concavity 3 in at least one of major surfaces of the substrate; the inner wall 5 a of the annular portion in the one crystal orientation slopes gently more than the inner wall in the other crystal orientation perpendicular to said one crystal orientation, and the piezoelectric substrate is longer in said one crystal orientation than in the other crystal orientation.

Claims (31)

1. A piezoelectric substrate made of an anisotropic piezoelectric crystal material and comprising a thin resonating portion, and a thick annular portion integrally surrounding the outer marginal edge of said resonating portion to form a concavity in at least one of major surfaces of said piezoelectric substrate, characterized in that:

the inner wall of said annular portion gently slopes in the one crystal orientation more than in the other crystal orientation perpendicular thereto; and

said piezoelectric substrate is longer in said one crystal orientation than in said other orientation.

2. A piezoelectric resonating element comprising excitation electrodes formed on both sides of said resonating portion in the piezoelectric substrate of claim 1 in opposed relation, lead electrodes extending from the excitation electrodes to one marginal edge of the piezoelectric substrate lengthwise thereof, and connecting pads connected to the lead electrodes, respectively, characterized in that the lead electrode extending from the excitation electrode formed on the side of said concavity is routed along said gently sloping inner wall of the annular portion.

3. A piezoelectric resonator, characterized in that the piezoelectric substrate forming the piezoelectric resonating element of claim 2 is supported at one end lengthwise thereof in a cantilever fashion in a surface-mount package.

4. A surface-mount piezoelectric oscillator, characterized by the provision of at least the piezoelectric resonator of claim 3 , and an oscillation circuit.

5. A piezoelectric resonator made of an anisotropic piezoelectric crystal material and comprising a thin resonating portion, and a thick annular portion integrally surrounding the outer marginal edge of said resonating portion to form a concavity in at least one of major surfaces of said piezoelectric resonator, characterized in that:

an inner wall of said annular portion gently slopes in one crystal orientation more than in another crystal orientation perpendicular thereto; and

said piezoelectric resonator is longer in said one crystal orientation than in said another orientation.

6. The piezoelectric resonator according to claim 5 , wherein said piezoelectric crystal material is made of an AT-cut crystal material, said one crystal orientation is a z′-axis, and said another crystal orientation is an x-axis.

7. The piezoelectric resonator according to claim 5 , further comprising:

excitation electrodes formed on both sides of said resonating portion,

lead electrodes extending from the excitation electrodes to one marginal edge of the piezoelectric resonator lengthwise thereof, and

connecting pads connecting to the lead electrodes, respectively; wherein

the lead electrode extending from the excitation electrode formed on the side of said concavity is routed along said gently sloping inner wall of the annular portion.

8. The piezoelectric resonator according to claim 6 , further comprising:

excitation electrodes formed on both sides of said resonating portion,

lead electrodes extending from the excitation electrodes to one marginal edge of the piezoelectric resonator lengthwise thereof, and

connecting pads connected to the lead electrodes, respectively; wherein

the lead electrode extending from the excitation electrode formed on the side of said concavity is routed along said gently sloping inner wall of the annular portion.

9. A piezoelectric resonator made of an anisotropic piezoelectric crystal material and comprising a thin resonating portion, and a thick annular portion integrally surrounding the outer marginal edge of said resonating portion to form a concavity in at least one of major surfaces of said piezoelectric resonator, characterized in that:

an inner wall of said annular portion gently slopes in the one crystal orientation more than in said another crystal orientation perpendicular thereto;

said piezoelectric resonator, by way of extending one side of said annular portion to form a jut-out portion, is longer in said one crystal orientation than in said another orientation; and

at least one concave notch open to both surfaces of the piezoelectric resonator is formed in a forward marginal edge of said jut-out portion.

10. The piezoelectric resonator according to claim 9 , wherein said piezoelectric crystal material is made of an AT-cut crystal material, said one crystal orientation is a z′-axis, and said another crystal orientation is an x-axis.

11. The piezoelectric resonator according to claim 9 , further comprising:

excitation electrodes formed on both sides of said resonating portion,

lead electrodes extending from the excitation electrodes to one marginal edge of the piezoelectric resonator lengthwise thereof, and

connecting pads connected to the lead electrodes, respectively; wherein

the lead electrode extending from the excitation electrode formed on the side of said concavity is routed along said gently sloping inner wall of the annular portion.

12. The piezoelectric resonating element according to claim 11 , wherein either one of the lead electrodes is routed via said concave notch to the opposite substrate surface and connected to a connecting pad formed on said opposite substrate surface.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2011
From: EPSON TOYOCOM CORPORATION
To: SEIKO EPSON CORPORATION
Reel/Frame 026717/0436 →
CHANGE OF ADDRESS Recorded Jan 29, 2008
From: EPSON TOYOCOM CORPORATION
To: EPSON TOYOCOM CORPORATION
Reel/Frame 020431/0246 →
CHANGE OF NAME Recorded Nov 29, 2007
From: TOYO COMMUNICATION EQUIPMENT CO., LTD.
To: EPSON TOYOCOM CORPORATION
Reel/Frame 020174/0556 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2004
From: IWATA, HIROKAZU
To: TOYO COMMUNICATION EQUIMENT CO., LTD.
Reel/Frame 015336/0709 →