IP Library Granted Patent US 7,180,928
Granted Patent B2
US 7,180,928 · App. 10/695,583 · Granted Feb 20, 2007

High-power external-cavity optically-pumped semiconductor lasers

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Quick Facts
Patent No.
US 7,180,928
App. No.
10/695,583
Granted
Feb 20, 2007
Kind
B2
Abstract

External-cavity optically-pumped semiconductor lasers (OPS-lasers) including an OPS-structure having a mirror-structure surmounted by a surface-emitting, semiconductor multilayer (periodic) gain-structure are disclosed. The gain-structure is pumped by light from diode-lasers. The OPS-lasers can provide fundamental laser output-power of about two Watts (2.0 W) or greater. Intracavity frequency-converted arrangements of the OPS-lasers can provide harmonic laser output-power of about one-hundred milliwatts (100 mW) or greater, even at wavelengths in the ultraviolet region of the electromagnetic spectrum. These high output powers can be provided even in single axial-mode operation. Particular features of the OPS-lasers include a heat sink-assembly for cooling the OPS-structure, a folded resonator concept for providing optimum beam size at optically-nonlinear crystals used for frequency conversion, preferred selection of optically-nonlinear materials for frequency-conversion, and compound resonator designs for amplifying second harmonic-radiation for subsequent conversion to third or fourth harmonic radiation.

Claims (49)

1. A laser comprising:

a laser-resonator including an output coupling mirror, said resonator having an optical length of at least five centimeters;

an OPS-structure having a surface-emitting gain-structure, said gain-structure including a plurality of active layers having separator layers therebetween said active layers having a composition selected to provide emission of electromagnetic radiation at a fundamental wavelength within a gain bandwidth of said gain-structure, when optical-pump light is incident on said gain-structure;

said OPS structure being supported on a substrate located outside said laser-resonator with said gain-structure of said OPS-structure being inside said laser resonator;

a heat-sink arrangement for cooling said OPS-structure; and

an optical arrangement for delivering said pump-light to said gain-structure having a spot size of at least 200 microns at the gain structure, thereby causing fundamental laser-radiation having said fundamental-wavelength to oscillate in said laser-resonator; and

an optically-nonlinear crystal located in said laser-resonator and arranged for frequency-doubling said fundamental laser-radiation thereby providing frequency-doubled radiation having a wavelength half of said fundamental-wavelength, with the frequency-doubled radiation exiting the cavity through the output coupling mirror is greater than about 100 mw.

2. The laser of claim 1 , wherein said pump light is directed to said gain structure at a non-normal angle of incidence.

3. The laser of claim 1 , wherein said output coupler is has a concave surface.

4. The laser of claim 1 , wherein the radiation exiting the cavity has a mode quality of better than 2.0.

5. The laser of claim 1 , wherein the radiation exiting the cavity has a mode quality of about 1.2.

6. The laser of claim 1 , further including a wavelength selective element in the resonator.

7. The laser of claim 6 , wherein said wavelength selective element is a birefringent filter.

8. The laser of claim 1 , wherein said OPS structure includes a mirror structure surmounted by said gain-structure and said mirror structure is said first mirror.

9. The laser of claim 1 , wherein the frequency doubled radiation exiting the cavity is greater than 1 Watt.

10. The laser of claim 1 , wherein the frequency doubled radiation exiting the cavity is greater than 5 Watts.

11. The laser of claim 1 , wherein the resonator has an optical length of at least ten centimeters.

12. The laser of claim 1 , wherein the spot size of the pump-light at the gain structure has a 1/e 2 radius of about 230 micrometers.

13. The laser of claim 1 , wherein said heat sink arrangement includes a metal base and a layer of diamond between the metal base and the OPS structure.

14. A laser, comprising:

a laser resonator formed by at least two mirrors, said resonator having an optical length of at least five centimeters;

an OPS-structure having a surface-emitting gain-structure, said gain-structure including a plurality of active layers having separator layers therebetween said active layers having a composition selected to provide emission of electromagnetic radiation at a predetermined fundamental-wavelength when optical-pump light is incident on said gain-structure;

said laser-resonator configured to include said gain-structure of said OPS-structure;

an optical arrangement for delivering said pump-light to a substantially single region having a spot size of at least 200 microns on said gain-structure, thereby causing fundamental laser-radiation having said fundamental-wavelength to circulate in said laser-resonator;

a heat-sink arrangement for cooling said OPS-structure; and

said laser-resonator, said OPS-structure, said heat-sink arrangement and said optical pump-light-delivering arrangement selected and arranged such that said resonator delivers output-radiation having said fundamental-wavelength at a power greater than 2 W.

15. The laser of claim 14 , wherein said resonator is formed by three mirrors.

16. The laser of claim 14 , wherein the resonator has an optical length of at least ten centimeters.

17. The laser of claim 14 , wherein the spot size of the pump-light at the gain structure has a 1/e 2 radius of about 230 micrometers.

18. The laser of claim 14 , wherein said heat sink arrangement includes a metal base and a layer of diamond between the metal base and the OPS structure.

19. A method of selectively irradiating a material having a characteristic absorption band in a spectral region between about 425 and 1800 nm, the irradiation being for one or more of cutting, ablating, heating or photochemically altering the material, the method comprising the steps of:

(a) providing an OPS-laser, said OPS-laser including an OPS-structure having a gain-structure incorporated into a laser resonator said resonator having an optical length of at least five centimeters, said gain structure including a plurality of active layers having separator layers therebetween, said active layers having a composition selected to provide generation by said laser resonator of fundamental laser-radiation having a wavelength which is within the characteristic absorption band of the material when optical-pump light is delivered to substantially a single region having a spot size of at least 200 microns on said gain-structure;

(b) coupling fundamental radiation out of said OPS laser as output-radiation having a power greater than 2 Watts; and

(c) delivering said output-radiation to the material.

20. The method of claim 19 , wherein said output radiation is delivered via at least one of a lightguide, an articulated arm, and an optical-focusing system.

21. The method of claim 19 , wherein said output-radiation coupled out of the laser is a single axial-mode.

22. The method of claim 19 , wherein the resonator has an optical length of at least ten centimeters.

23. The method of claim 19 , wherein the spot size of the pump-light at the gain structure has a 1/e 2 radius of about 230 micrometers.

24. A laser, comprising:

an OPS-structure having a gain-structure surmounting a mirror-structure, said gain-structure including a plurality of active layers having pump-light-absorbing layers therebetween, said active layers having a composition selected to provide emission of electromagnetic radiation at a predetermined fundamental-wavelength between about 425 nanometers and 1800 nanometers when optical-pump light is incident on said gain-structure;

a laser-resonator formed between said mirror-structure of said OPS-structure and a reflector spaced apart therefrom, said resonator having an optical length of at least five centimeters;

an optical arrangement for delivering said pump-light to said gain-structure having a spot size of at least 200 microns at the gain structure, thereby causing fundamental laser-radiation having said fundamental-wavelength to oscillate in said laser-resonator;

an optically-nonlinear crystal located in said laser-resonator and arranged for frequency-doubling said fundamental laser-radiation thereby providing frequency-doubled radiation having a wavelength half of said fundamental-wavelength; and

said laser-resonator, said optically nonlinear-crystal, said OPS-structure, and said optical pump-light-delivering arrangement selected and arranged such that said resonator delivers said frequency-doubled radiation as output-radiation in a plurality of transverse modes, said output radiation having a wavelength between about 212 nanometers and 900 nanometers at an output-power greater than about 100 milliwatts.

25. The laser of claim 24 , wherein said output-power is greater than 5 Watts.

26. The laser of claim 24 , wherein said output-power is greater than 1 Watt.

27. The laser of claim 24 , wherein the resonator has an optical length of at least ten centimeters.

28. The laser of claim 24 , wherein the spot size of the pump-light at the gain structure has a 1/e 2 radius of about 230 micrometers.

29. The laser of claim 24 , further including a heat sink arrangement for cooling the OPS structure, said heat sink arrangement including a metal base and a layer of diamond between the metal base and the OPS structure.

Assignments (3)
SECURITY INTEREST Recorded Jul 1, 2022
From: II-VI INCORPORATED; II-VI DELAWARE, INC.; M CUBED TECHNOLOGIES, INC.; II-VI PHOTONICS (US), INC.; PHOTOP TECHNOLOGIES, INC.; COHERENT, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060562/0254 →
PATENT RELEASE AND REASSIGNMENT - RELEASE OF REEL/FRAME 040575/0001 Recorded Jul 1, 2022
From: BARCLAYS BANK PLC, AS COLLATERAL AGENT
To: COHERENT, INC.
Reel/Frame 060562/0650 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 7, 2016
From: COHERENT, INC.
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 040575/0001 →