IP Library Granted Patent US 7,015,122
Granted Patent B2
US 7,015,122 · App. 10/695,897 · Granted Mar 21, 2006

Method of forming polysilicon thin film transistor

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Quick Facts
Patent No.
US 7,015,122
App. No.
10/695,897
Granted
Mar 21, 2006
Kind
B2
Abstract

A method of forming a polysilicon thin film transistor is disclosed in the present invention. The method includes forming a buffer layer on a transparent substrate, forming an amorphous silicon layer on the buffer layer, crystallizing the amorphous silicon layer into a polysilicon layer using a sequential lateral solidification (SLS) method, patterning the polysilicon layer to form a polysilicon active layer, performing a rapid thermal annealing (RTA) process to the polysilicon active layer under a H 2 atmosphere, performing a rapid thermal oxidation (RTO) process to form a silicon-oxidized layer on the polysilicon active layer after the RTA process, and forming a metal layer over the transparent substrate to cover the silicon-oxidized layer.

Claims (33)

1. A method of forming a thin film transistor, comprising:

forming a buffer layer on a transparent substrate;

forming an amorphous silicon layer on the buffer layer;

crystallizing the amorphous silicon layer into a polysilicon layer using a sequential lateral solidification (SLS) method;

patterning the polysilicon layer to form a polysilicon active layer;

performing a rapid thermal annealing (RTA) process to the polysilicon active layer under a H 2 atmosphere;

performing a rapid thermal oxidation (RTO) process to form a silicon-oxidized layer on the polysilicon active layer after the RTA process; and

forming a metal layer over the transparent substrate to cover the silicon-oxidized layer.

2. A method of forming a thin film transistor, comprising:

forming a buffer layer on a transparent substrate;

forming an amorphous silicon layer on the buffer layer;

crystallizing the amorphous silicon layer into a polysilicon layer using a sequential lateral solidification (SLS) method;

patterning the polysilicon layer to form a polysilicon active layer;

performing a rapid thermal annealing (RTA) process to the polysilicon active layer under a H 2 atmosphere;

performing a rapid thermal oxidation (RTO) process to form a silicon-oxidized layer on the polysilicon active layer after the RTA process;

forming a metal layer over the transparent substrate to cover the silicon-oxidized layer;

patterning the metal layer to form a gate electrode over the polysilicon active layer;

doping the polysilicon active layer with impurities using the gate electrode as a doping mask to form ohmic contact regions;

forming an interlayer insulator over the transparent substrate to cover the gate electrode;

patterning the interlayer insulator to form first and second contact holes exposing the ohmic contact regions;

forming source and drain electrodes on the interlayer insulator, the source and drain electrodes contacting the ohmic contact regions, respectively, through the first and second contact holes;

forming a passivation layer on the interlayer insulator to cover the source and drain electrodes, wherein the passivation layer has a drain contact hole that exposes a portion of the drain electrode; and

forming a pixel electrode on the passivation layer, the pixel electrode contacting the drain electrode through the drain contact hole.

3. The method according to claim 2 , wherein the patterning the metal layer includes patterning the silicon-oxidized layer into the same shape as the gate electrode.

4. The method according to claim 2 , wherein the interlayer insulator is formed of one of silicon oxide and silicon nitride.

5. The method according to claim 2 , wherein the RTA and RTO processes are conducted at a temperature in the range of about 500 to 1000 degrees Celsius.

6. The method according to claim 2 , wherein the RTA and RTO processes are conducted for less than 60 minutes.

7. The method according to claim 2 , further comprising dehydrogenating the amorphous silicon layer before crystallizing the amorphous silicon layer.

8. The method according to claim 2 , wherein the metal layer is selected from the group consisting of aluminum (Al), aluminum alloy (Al-alloy), and molybdenum (Mo).

9. The method according to claim 2 , wherein the RTO process is conducted under an oxygen-based atmosphere.

10. The method according to claim 2 , wherein the crystallizing the amorphous silicon layer generates a plurality of protuberances of the polysilicon layer.

11. The method according to claim 9 , wherein the oxygen-based atmosphere includes at least one of O 2 , N 2 O, and NO.

12. The method according to claim 10 , wherein the RTA process blunts and flattens the protuberances of the polysilicon layer.

Assignments (2)
CHANGE OF NAME Recorded Oct 17, 2008
From: LG.PHILIPS LCD CO., LTD.
To: LG DISPLAY CO., LTD.
Reel/Frame 021763/0177 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2003
From: LEE, SEOK-WOO
To: LG.PHILIPS LCD CO., LTD.
Reel/Frame 014652/0979 →