Printing system with compact transfer roller
View Patent ↗A compact motorized transfer roller for a printer is disclosed. The roller has a cylindrical body with an outer surface and an interior space. A motor is located in the interior space and rotates the body. The rotating body advances and prints on a sheet of media. In some embodiments, the motor is a stepper motor and uses a gear assembly in which worm gear carried by an output shaft of the motor cooperates with one or more reduction gears.
1. A compact motorized transfer roller for a printer, comprising:
a cylindrical body having two ends, an outer surface and an interior space, wherein each of said ends is supported by low friction bearings carried by a pair of cooperating end caps, and a first end carries an internal gear; and
a motor located in the interior space, said motor driving the internal gear for rotating the outer surface and advancing print media;
wherein the outer surface is adapted to carry ink and make a printing impression on the print media.
2. The transfer roller of claim 1 , wherein:
the motor is a stepper motor.
3. The transfer roller of claim 1 , wherein:
the motor drives the internal gear through an intermediate drive train.
4. The transfer roller of claim 3 , wherein:
the drive train is a reducing gear assembly.
5. The transfer roller of claim 4 , wherein:
the assembly further comprises a worm gear carried by an output shaft of the motor, the worm gear cooperating with one or more reduction gears.
6. The transfer roller of claim 1 , wherein:
the transfer roller is coated with titanium nitride.
7. The transfer roller of claim 1 , further comprising:
a page width inkjet printhead which ejects ink onto the body.
8. The transfer roller of claim 1 , further comprising:
a page-width cleaning sponge contacting the transfer roller and adapted to clean the transfer roller after it has printed onto the sheet.
9. The transfer roller of claim 8 , further comprising:
a page-width wiper, contacting the transfer roller and located between the sponge and the ink ejecting area.
10. The transfer roller of claim 1 , further comprising:
a second transfer roller, being a similar motorized transfer roller located on an opposite side of a media path of the printer;
the transfer roller and the second transfer roller adapted to print, simultaneously on opposite sides of a sheet in the path.
11. The transfer roller of claim 10 , wherein:
each transfer roller further comprises a page-width cleaning sponge adapted to clean ink from the transfer roller after it has printed onto the sheet.
12. The transfer roller of claim 11 , wherein:
each transfer roller further comprises a page-width wiper, contacting the transfer roller and located between the sponge and an ink ejecting area of a printhead.
13. The transfer roller of claim 1 , in combination with a pick-up roller which is adapted to feed a sheet to the transfer roller, the pick up roller having a molding which acts in conjunction with a sensor to position the pick up roller into a parked position which allows a paper tray of the printer to be withdrawn without touching the pick up roller.
14. The transfer roller of claim 1 , in combination with an optical sensor mounted in the printer for finding the start of a sheet and engaging the motor accordingly.
15. A printer having a transfer roller according to claim 1 , and further comprising:
a media tray for a stack of media and an output slot;
a generally linear media path extending between the tray and the output slot;
the transfer roller being located between the tray and the slot and adapted to print an image on a sheet delivered from the tray.
16. The printer of claim 15 , further comprising:
a page width inkjet printhead which ejects ink onto the body.
17. A printer having two transfer rollers according to claim 1 , and further comprising:
a media tray for a stack of media and an output slot;
a generally linear media path extending between the tray and the output slot;
the transfer rollers being located between the tray and the slot and adapted to print an image on both sides of a sheet delivered from the tray.
18. The printer of claim 17 , further comprising:
two page width inkjet printheads which each ejects ink onto a body of a different transfer roller.