IP Library Patent Application 10710494
Patent Application
App. No. 10/710,494

LOW DENSITY EXPLOSION SUPPRESSING FOAMS

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Quick Facts
Patent No.
US None
App. No.
10/710,494
Abstract

A reticulated polyurethane foam having a density less than 1.0 pounds per cubic foot [16 kg/m 3 ] forms an explosion suppressing material that is installed into the inner volume of a fuel tank to fill from 50 to 90% or up to 100% of the volume of such tank. The reticulated polyurethane foam has particular advantage when used in a fuel tank for an aircraft.

Claims (13)

1 . A method for suppressing an explosion in a fuel tank, comprising:

installing into the tank a reticulated polyurethane foam having a density less than 1.0 pounds per cubic foot [16 kg/m 3 ].

2 . The method of claim 1 , wherein the polyurethane foam has a density of from 0.6 to 0.9 pounds per cubic foot [9.6 to 14.4 kg/m 3 ].

3 . The method of claim 1 , wherein the polyurethane foam has a volume electrical resistivity of less than 10 12 ohm-cm at 70EF [21.1EC].

4 . The method of claim 1 , wherein the polyurethane foam is reticulated by thermal reticulation.

5 . The method of claim 1 , wherein the tank has an inner volume and the foam fills from 50 to 90% of the inner volume of the tank.

6 . The method of claim 1 , wherein the fuel tank is an aircraft fuel tank.

7 . A three dimensional structure for use as an explosion suppressing material in a fuel tank, comprising:

a reticulated polyurethane foam prepared by (i) reacting at least one polyester or polyether polyol or a mixture of such polyols and at least one isocyanate compound under foaming conditions to produce a polyurethane foam having a density less than 1.0 pounds per cubic foot [16 kg/m 3 ], and (ii) reticulating said polyurethane foam.

8 . The structure of claim 7 , wherein the polyurethane foam has a density of from 0.6 to 0.9 pounds per cubic foot [9.6 to 14.4 kg/m 3 ].

9 . The structure of claim 7 , wherein one or more antistatic agents are added when the polyurethane foam is formed, and the polyurethane foam has a volume electrical resistivity of less than 10 12 ohm-cm at 70EF [21.1EC].

10 . The structure of claim 7 , wherein the polyurethane foam is reticulated by thermal reticulation.

11 . The structure of claim 7 , wherein the polyurethane foam is formed under vacuum foaming conditions.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded Dec 2, 2015
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, SUCCESSOR BY MERGER TO WACHOVIA BANK, NATIONAL ASSOCIATION, AS AGENT
To: FXI, INC.
Reel/Frame 037186/0125 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2009
From: FOAMEX INNOVATIONS, INC. (FORMERLY MP FOAM DIP LLC)
To: FOAMEX INNOVATIONS OPERATING COMPANY
Reel/Frame 023094/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2009
From: FOAMEX INTERNATIONAL INC.; FOAMEX L.P.
To: MP FOAM DIP LLC
Reel/Frame 023015/0187 →
SECURITY AGREEMENT Recorded Jul 20, 2009
From: FOAMEX INNOVATIONS OPERATING COMPANY
To: WACHOVIA BANK, NATIONAL ASSOCIATION
Reel/Frame 023056/0120 →
REVOLVING CREDIT PATENT SECURITY AGREEMENT Recorded Mar 15, 2007
From: FOAMEX L.P.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 019019/0082 →
SECOND LIEN TERM PATENT SECURITY AGREEMENT Recorded Mar 7, 2007
From: FOAMEX L.P.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 018972/0013 →
FIRST LIEN TERM PATENT SECURITY AGREEMENT Recorded Mar 2, 2007
From: FOAMEX L.P.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 018951/0057 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2004
From: FREE, SHARON A.; GALBRAITH, C. JOHN; TUINMAN, ROELAND J.; THOMPSON, ANDREW M.
To: FOAMEX L.P.
Reel/Frame 015176/0284 →