Inkjet printer
View Patent ↗The invention offers an inkjet printer which does not produce defective prints when bubbles enter ink supply tube. There is provided an air trap in an ink supply tube near an ink delivery port of an ink tank. The air trap is a hollow rectangular parallelepiped with a flow passage length of Lx, a height of Lh as measured from the bottom of an ink flow to a highest part, and a width of W. On its downstream end, the air trap has an outlet having a height of Ly as measured from the bottom of an ink flow. The air trap has a bubble catching space above the outlet. The dimensions are determined so that bubbles float at least up to height Ly while passing through the flow passage of length Lx. When bubbles flow into the air trap, they float and are caught in the space of the air trap before reaching the outlet.
1. An inkjet printer, comprising:
a print head;
an ink tank storing ink;
an ink supply tube having an upstream and a downstream portion supplying the ink from the ink tank to said print head,
a filter at said upstream portion directing ink through said supply tube from said ink tank for breaking bubbles present in said ink into smaller bubbles; and
a bubble catching section in said downstream portion, downstream of said filter and upstream of said print head for catching said smaller bubbles.
2. The inkjet printer as set forth in claim 1 , wherein
the bubble catching section has a space extending upwards from the ink supply tube so that the bubbles float and are caught in the space before the ink is supplied to the print head via the ink supply tube.
3. The inkjet printer as set forth in claim 1 , wherein
the bubble catching section has a space above a downstream outlet so that the bubbles float and are caught in the space before the bubbles reach the outlet.
4. The inkjet printer as set forth in claim 3 , wherein
(1/18)· g·d 2 /ν≧( Ly/Lx )·( Q/S T )
where g is a gravitational acceleration (m/s 2 ), d is a diameter (m) of the bubbles, ν is a dynamic viscosity (m 2 /s) of the ink, Lx is a length (m) of a flow passage in the bubble catching section, Ly is a height (m) of the outlet from a bottom of the flowing ink, Q is an average ink flow per unit time (m 3 /s), and S T is a cross-sectional area (m 2 ) of the flow passage.
5. The inkjet printer as set forth in claim 4 , wherein
(1/18)· g·d 2 /ν≧( Lh/Lx )·( Q/S T )
where Lh is a height (m) of a highest part of the space from the bottom.
6. The inkjet printer as set forth in claim 3 , wherein:
the ink tank is provided with a filter at an ink delivery port thereof interfacing the ink supply tube; and
(1/18)· g·C 2 /ν≧( Ly/Lx )·( Q/S T )
where g is a gravitational acceleration (m/s 2 ), C is a mesh size (m) of the filter, ν is a dynamic viscosity (m 2 /s) of the ink, Lx is a length (m) of a flow passage in the bubble catching section, Ly is a height (m) of the outlet from a bottom of the flowing ink, Q is an average ink flow per unit time (m 3 /s), and S T is a cross-sectional area (m 2 ) of the flow passage.
7. The inkjet printer as set forth in claim 6 , wherein
(1/18)· g·C 2 /ν≧( Lh/Lx )·( Q/S T )
where Lh is a height (m) of a highest part of the space from the bottom.
8. The inkjet printer as set forth in claim 3 , wherein
the ink tank is provided with a mesh filter at an ink delivery port thereof interfacing the ink supply tube; and
(1/18)· g ·(2 1/2 ·M ) 2 /ν≧( Ly/Lx )·( Q/S T )
where g is a gravitational acceleration (m/s 2 ), M is a filter precision (m) of the mesh filter, ν is a dynamic viscosity (m 2 /s) of the ink, Lx is a length (m) of a flow passage in the bubble catching section, Ly is a height (m) of the outlet from a bottom of the flowing ink, Q is an average ink flow per unit time (m 3 /s), and S T is a cross-sectional area (m 2 ) of the flow passage.
9. The inkjet printer as set forth in claim 8 , wherein
(1/18)· g ·(2 1/2 ·M ) 2 /ν≧( Lh/Lx )·( Q/S T )
where Lh is a height (m) of a highest part of the space from the bottom.
10. The inkjet printer as set forth in claim 8 , wherein
the mesh filter is fabricated by intertwining a stainless material into a net.
11. The inkjet printer as set forth in claim 3 , wherein
the space in the bubble catching section extends from a height above the outlet up to an uppermost part of the bubble catching section.
12. The inkjet printer as set forth in claim 1 , wherein
there is provided a valve between the ink tank and the bubble catching section controlling the flow of ink in said ink supply tube.
13. The inkjet printer as set forth in claim 1 , wherein
there is provided a vacuum pump connected with said bubble catching section for discharging bubbles therefrom.