IP Library Granted Patent US 6,899,591
Granted Patent B2
US 6,899,591 · App. 10/729,836 · Granted May 31, 2005

Seamless circular knit garment with differential tightness areas and method of making same

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Quick Facts
Patent No.
US 6,899,591
App. No.
10/729,836
Granted
May 31, 2005
Kind
B2
Abstract

A circular knit bra is provided. The bra has a pair of breast cups, a central gore disposed between the breast cups, and a pair of side panels. Each of the breast cups has at least two different areas of stretchability. Each different area of stretchability has a different stitch density.

Claims (27)

1. A circular knit bra comprising:

a pair of breast cups, each of said pair of breast cups having a bottom edge and a top edge; and

a pair of side panels, each of said pair of side panels being adjacent to a different one of said pair of breast cups, wherein each of said breast cups has at least two different stitch densities thereby providing at least two different support areas, wherein said at least two support areas are formed by varying stitch length.

2. A circular knit bra comprising:

a circularly knitted outer layer having a pair of breast cups, each of said pair of breast cups having a bottom edge and a top edge; and

a pair of side panels, each of said pair of side panels being adjacent to a different one of said pair of breast cups; and a circularly knitted inner layer, wherein each of said first layer breast cups has at least two different stitch densities thereby providing at least two different support areas, wherein said at least two support areas are formed by varying stitch length.

3. The bra of claim 2 , wherein said inner layer has a pair of breast cups, each of said pair of breast cups having a bottom edge and a top edge, and a pair of side panels, each of said pair of side panels being adjacent to a different one of said pair of breast cups.

4. The bra of claim 2 , wherein said at least two support areas are formed using one or more stitches selected from the group consisting of a plain, tuck, and float stitch.

5. The bra of claim 2 , wherein said brassiere is knitted using plain stitches.

6. The bra of claim 2 , wherein said at least two support areas are formed by shorter stitch lengths.

7. The bra of claim 2 , wherein said at least two support areas is at least three support areas.

8. The bra of claim 2 , wherein said at least two support areas is three areas of support.

9. The bra of claim 8 , wherein said three areas of support each have a different stitch density.

10. The bra of claim 8 , wherein said three area of support are a first, second and third areas of support.

11. The bra of claim 8 , wherein said first area of support has a cross stretch in the range about −25% to about −30% of a baseline of zero.

12. The bra of claim 8 , wherein said first area of support has a cross stretch is −26% of the baseline.

13. The bra of claim 8 , wherein said second area of support has a cross stretch in the range about −20% to about −25% of a baseline of zero.

14. The bra of claim 8 , wherein said second area of support has a cross stretch of −22% of the baseline.

15. The bra of claim 8 , wherein said third area of support has a cross stretch in the range about −5% to about −20% of a baseline of zero.

16. The bra of claim 8 , wherein said third area of support has a cross stretch of −8% of the baseline.

17. The bra of claim 2 , wherein said at least two areas of support comprise graded stitch differentiation.

18. The bra of claim 2 , wherein said at least two areas of support comprise distinct zones of stitch differentiation.

19. The bra of claim 2 , wherein said inner layer and said outer layer are formed of an integrally knit brassiere blank.

20. The bra of claim 2 , wherein said inner and said outer layers are separate knit pieces.

21. The bra of claim 2 , wherein said inner layer has a knitted-in gore area.

22. The bra of claim 3 , wherein each of said inner layer breast cups has at least two different stitch densities thereby providing at least two different support areas, wherein said at least two support areas are formed by varying stitch length.

23. The bra of claim 22 , wherein said inner layer at least two areas of support comprise graded stitch differentiation.

Assignments (10)
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 45029/0132 Recorded Dec 15, 2025
From: JPMORGAN CHASE BANK, N.A.
To: MAIDENFORM LLC; HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 074166/0114 →
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 59910/0685 Recorded Dec 15, 2025
From: JPMORGAN CHASE BANK, N.A.
To: MAIDENFORM LLC; HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 074165/0634 →
FOURTH AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded May 9, 2022
From: HANESBRANDS INC.; ALTERNATIVE APPAREL, INC.; BA INTERNATIONAL, L.L.C.; CC PRODUCTS LLC; CEIBENA DEL, INC.; EVENT 1 LLC; GEARCO LLC; GFSI HOLDINGS LLC; GFSI LLC; GTM RETAIL, INC.; HANES GLOBAL HOLDINGS U.S. INC.; HANES JIBOA HOLDINGS, LLC; HANES MENSWEAR, LLC; HANESBRANDS DIRECT, LLC; HANESBRANDS EXPORT CANADA LLC; HBI BRANDED APPAREL ENTERPRISES LLC; HBI INTERNATIONAL HOLDINGS U.S., INC.; HBI SOURCING, LLC; INNER SELF LLC; IT'S GREEK TO ME, INC.; KNIGHTS APPAREL, LLC; KNIGHTS HOLDCO, LLC; MAIDENFORM (BANGLADESH) LLC; MAIDENFORM (INDONESIA) LLC; MAIDENFORM BRANDS LLC; MAIDENFORM INTERNATIONAL LLC; MAIDENFORM LLC; MF RETAIL LLC; PLAYTEX DORADO, LLC; PLAYTEX INDUSTRIES, INC.; SEAMLESS TEXTILES LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 059910/0685 →
SECURITY INTEREST Recorded Jan 9, 2018
From: HBI BRANDED APPAREL ENTERPRISES, LLC; IT'S GREEK TO ME, INC.; MAIDENFORM LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 045029/0132 →
AMENDED AND RESTATED PATENT SECURITY AGREEMENT Recorded Dec 15, 2009
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 023649/0812 →
RELEASE OF SECOND LIEN SECURITY INTEREST RECORDED AT REEL/FRAMES 018367/0353, 018367/0312, AND 018545/0521 Recorded Dec 10, 2009
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 023627/0842 →
PATENT SECURITY AGREEMENT FIRST LIEN Recorded Oct 10, 2006
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: CITIBANK, N.A., AS THE COLLATERAL AGENT
Reel/Frame 018367/0291 →
PATENT SECURITY AGREEMENT (SECOND LIEN) Recorded Oct 10, 2006
From: HBI BRANDED APPAREL ENTERPRISES, LLC
To: CITIBANK, N.A., AS THE COLLATERAL AGENT
Reel/Frame 018367/0312 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2006
From: SARA LEE CORPORATION
To: HBI BRANDED APPAREL ENTERPRISES, LLC
Reel/Frame 018279/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2004
From: MITCHELL, JOHN C.
To: SARA LEE CORPORATION
Reel/Frame 015132/0753 →