Tool and method for forming a lug hole

1. A tool for forming a lug hole through the disc of a vehicle wheel comprising:

a stepped cylindrical base that includes an end portion having a first diameter and a mid-portion having a second diameter that is greater than said first diameter;

a spade drill bit mounted upon said end portion, said spade drill bit having a width that is greater than said first diameter, said spade drill bit also including at least one chamfer cutting portion formed upon a reverse end thereof, said chamfer cutting portion extending in a radial direction beyond the surface of said end portion; and

at least one counter bore cutting tool mounted upon said mid-portion of said base, said counter bore cutting tool operable to form a cylindrical counter bore in a workpiece.

2. The tool according to claim 1 wherein said bore cutting tool also includes a conical seat cutting portion formed upon an end thereof.

3. The tool according to claim 2 wherein said bore cutting tool includes a bore cutting surface that is generally parallel to an axis of the tool and further wherein said mid-portion of said tool base includes at least one recess formed therein that corresponds to said bore cutting tool, said bore cutting tool being mounted within said recess with said bore cutting surface and said conical seat cutting portion extending beyond said recess.

4. The tool according to claim 3 wherein said spade bit includes a cutting surface forming an angle within the range of 130 to 140 degrees with said tool axis.

5. The tool according to claim 3 wherein said spade bit is removably mounted upon said end portion of said tool base.

6. The tool according to claim 3 wherein said bore cutting tool is removably mounted within said recess.

7. A method for forming a lug hole through the disc of a vehicle wheel comprising the steps of:

(a) providing a tool having an end portion carrying a spade drill bit, the spade drill bit including at least one chamfer cutting portion formed upon a reverse end thereof, and having a mid-portion carrying a counter bore cutting tool, the mid-portion having a larger diameter than the end portion;

(b) drilling a pilot hole through a wheel disc hub with the spade drill bit, the bore cutting tool carried upon the mid-portion of the tool forming a counterbore in one end of the pilot hole;

(c) rotating and moving the tool in a radial direction within the pilot hole; and

(d) rotating and moving the tool in a circular arc to increase the diameter of the counterbore.

8. The method of claim 7 wherein the rotation and circular movement of the tool in step (c) are in opposite directions.

9. The method of claim 8 , wherein the method further includes, subsequent to step (d), rotating and partially withdrawing the tool to form a chamfer upon the end of the pilot hole.

10. The method of claim 7 wherein the rotation and circular movement of the tool in step (c) are in the same direction.

11. A method for forming a lug hole through the disc of a vehicle wheel comprising the steps of:

(a) providing a tool having an end portion carrying a spade drill bit, the spade drill bit includes at least one chamfer cutting portion formed upon a reverse end thereof, and having a mid-portion carrying a counter bore cutting tool, the mid-portion having a larger diameter than the end portion;

(b) drilling a pilot hole through a wheel disc hub with the spade drill bit, the bore cutting tool carried upon the mid-portion of the tool forming a counterbore in one end of the pilot hole;

(c) rotating and moving the tool in a circular arc within the pilot hole; and

(d) moving the tool in a radial direction to increase the diameter of the counterbore, while continuing to rotate and move the tool in a circular arc.

12. The method of claim 11 wherein the rotation and circular movement of the tool in step (c) are in opposite directions.

13. The method of claim 12 wherein the method further includes, subsequent to step (d), rotating and partially withdrawing the tool to form a chamfer upon the end of the pilot hole.

14. The method of claim 11 wherein the rotation and circular movement of the tool in step (c) are in the same direction.